A cikin masana'antar siminti ta kasuwanci mai matuƙar gasa ta yau, <a href="https://www.txmixing.com/concrete-mixer/JS1500-Concrete-Mixer.html" JS1500 na'urar haɗa siminti ta kimiyya tana zama zaɓi mafi dacewa ga layukan samarwa na matsakaici. Tsarin kimiyya na saitin sigogin fasaha yana da tasiri kai tsaye ga ingancin aiki. Saitin ƙarfin wuta mai dacewa da transformer selection not only ensure stable equipment operation but also significantly reduce energy consumption costs and improve investment return rates. Wannan labarin yana ba da cikakken jagorar tsarin fasaha don JS1500 target="_blank" rel="noopener">plantin haɗawa daga hangen nesa na aikace-aikace na ainihi.
I. Binciken Saitin Manyan Sigogi
1.1 Sigogin ƙarfin samarwa
Alamomin Samarwa na Ka'idariyya:
– Iyawar sakin ruwa da aka ƙima: 1500 L/lokaci guda
– Ƙarfin aiki na ka'ida: 75-90 m³/h
– Lokacin zagayowar aiki: 60–72 daƙiƙoƙi
– Matsakaicin ainihin fitarwa na shekara: 65-80 m³/h (ciki har da asarar samarwa)
Saitunan Tsarin Gini:
– Mai gudanar da Mixer: JS1500 nau'in tilastawa mai sandar kwance biyu
– Ƙarfin Hopper: 2.8 m³
– Tsayin zubewa: 3.8-4.2 m
– Girman Filin Masana'anta Gabaɗaya: 30 m × 20 m (tsarin asali)
1.2 Saitin Tsarin Ajiya
Ajiya ta haɗe-haɗe:
– Ƙarfin ajiya na yashi da dutse: 4 × 3.5 m³
– Iyawar Ajiya na Foda: 2 × 150 t
– Ƙarfin tanki na ƙari: 1 × 5 m³
Tsarin Isarwa:
– Faɗin bel mai lankwasa: 800 mm
– Saurin bel: 2.0 m/s
– Ƙarfin Screw Conveyor: tan 80 a kowace awa
II. Binciken zurfi na buƙatun wutar lantarki
2.1 Cikakkun Bayanan Hadin Karfin Wuta
Jimillar ƙarfin wuta configuration na dukkan ikon injin haɗawa JS1500 kusan 110 kW ne, an rarraba shi kamar haka:
Saitin ikon manyan na'urorin cinye wutar lantarki:
1. Tsarin Mai Gudanar da Mixer: 2 × 30 kW
– Yana amfani da injuna masu inganci sosai wajen adana makamashi
– Sarrafa farawa a hankali don rage yawan wutar da ke shigowa
– Faktorin wuta ≥ 0.88
2. Tsarin Jigilar Kaya:
– Mai ɗaukar bel mai lankwasawa: 30 kW
– Mai ɗaukar kaya na dunƙule: 15 kW × 2
3. Tsarin Rarraba:
– Haɗa gauraye: 7.5 kW
– Tsarin ruwa: 7 kW
4. Tsarin Pneumatic da Tsarin Taimako:
– Na'urar matse iska: 7.5 kW
– Tsarin Sarrafawa: 2 kW
III. Jagoran Kwararru wajen Zaɓin Transformer
3.1 Lissafin ƙarfin transformer
Mafi ƙarancin buƙatun ƙarfin aiki:
Jimillar aiki Ikko: 200 kW
Faktor ɗin wuta: 0.85 (kafin diyya)
Buƙatar ƙarfin wuta da ake gani: 200 / 0.85 = 235 kVA
Abubuwan Gyara:
– Faktorin Lokaci guda: 0.8
– Ajiyar Ci Gaba: 20%
– Gyaran Zazzabi na Muhalli: 1.1
– Matsakaicin Tasirin Harmonic: 1.15
Hukuncin ƙarshe kan ƙarfin
235 × 0.8 × 1.2 × 1.1 × 1.15 = 285 kVA
Zaɓi da aka ba da shawara: Transformer na 315 kVA
3.2 Transformer Shawarwarin Zaɓi
Transformer da aka nutsa cikin mai:
– Samfuri: S13-M-315 kVA
– Rabon Volti: 10/0.4 kV
– Rukunin Haɗi: Dyn11
– Voltage na impedance: 4%
Transformer nau'in busasshe:
– Samfuri: SCB14-150 kVA
– Aji na Insulasi: Aji F
– Matakin kariya: IP23
– Hanyar Sanyaya: ANAF
3.3 Saitin Tsarin Rarraba Wutar Lantarki
Saitin gefe na ƙarfin lantarki mai ƙarfi:
– Kabin ɗin Layin Shigowa: HXGN17-12
– Kabin na Rarraba Ma'auni: Na'urar Rarraba Ma'auni ta Musamman
– Kabinetin Layin Fitarwa: Na'urar Katse-katse ta Kewayen Wutar Lantarki mai Tsabtace Iska
Saitin bangaren ƙarancin ƙarfin lantarki:
– Kabin ɗin layin shigowa: Na'urar katse wuta ta tsarin firam
– Kabin ɗin Ƙididdigar Ƙarfin Wuta: Ƙididdigar Ƙarfin Wuta Mai Hankali
– Kabin ɗin Layin Fita: Tsarin Modular
IV. Inganta Tsarin Kula da Wutar Lantarki
4.1 Tsarin Sarrafa Mai Hankali
Masu sarrafa ainihi:
– Tsarin PLC: Siemens S7-1500
– HMI Intarafes: Allon taɓawa mai launi inci 12
– Samun bayanai: Kofar IoT
Ayyukan Sarrafawa:
– Daidaiton Haɗaɗɗiyar Atomatik: ≤ ±1%
– Bin diddigin bayanai na samarwa: 100% rikodi
– Gano Kuskure da Kansa: Gargaɗi na Farko Mai Hankali
4.2 Tsarin Gudanar da Ingancin Amfani da Makamashi
Kula a ainihin lokaci:
– Mitoci masu zaman kansu ga kowace na'ura
– Kula da Faktorin Wuta
– Binciken Kididdiga na Amfani da Makamashi
– Faɗakarwar Banyan Tsari na Ingancin Amfani da Makamashi
Sarrafa Ingantawa:
– Ingantaccen Jadawalin Ayyukan Kayan Aiki
– Shawarwarin samarwa bisa ga lokutan kololuwa da lokutan da ba su kai ba
– Zaɓin Yanayin Aiki na Ajiye Makamashi
V. Muhimman abubuwa wajen girkawa da gyaran kurakurai
5.1 Ka'idojin Sanya Wutar Lantarki
Bukatun Ingancin Wutar Lantarki:
– Karkatar Volti: ≤ ±5%
– Karkatarwa na Mitiri: ≤ ±0.5 Hz
– Lalata Harmonic: ≤ 5%
Tsarin haɗawa da ƙasa:
– Juriya ta ƙasa: ≤ 4 Ω
– Nau'in ƙasa: TN-S
– Karewa daga tsawa: Mataki na biyu na kariya
5.2 Gano kurakurai da Ka'idojin Amincewa
Gwajin Aiki:
– Gwajin aiki ba tare da nauyi ba: awanni 4
– Gudana gwajin nauyi: awanni 8
– Tabbatar da ƙarfin samarwa: Gwajin samarwa na ci gaba
– Daidaita Ingancin Rarrabawa: Gwajin ɓangare na uku
VI. Gudanar da Aiki da Kulawa
6.1 Shirin Kulawa na Kullum
Kula da Tsarin Wutar Lantarki:
– Kullum: Gano Zafin Mafi Girman Haɗin Wuta
– Makon-mako: Gwajin juriya na rufi
– Kowane wata: Kalibrasyon na'urar kariya
– Kowanne kwata: Cikakken binciken rigakafi
6.2 Matakan Inganta Amfani da Makamashi
Inganta Ayyuka:
– Inganta Tsarawa na Kayan Aiki
– Tsare-tsaren samarwa bisa hankali
– Tsare-tsaren Kulawa na Kimiyya
Ingantattun Fasaha:
– Maye gurbin da injuna masu inganci sosai
– Amfani da Fasahar Sauya Mitir
– Gyaran Haske Mai Hankali
VII. Binciken Amfanin Zuba Jari
7.1 Tsarin Zuba Jari na Farko
– Zuba jari a kayan aiki: 50,000–85714$
– Tallafin Wutar Lantarki: 14286–28571$
– Girkawa da Gyaran Kuskure: 7143–8571$
7.2 Binciken Kudin Ayyuka
Kudin Wutar Lantarki:
– Amfani da wutar lantarki a kowace tan: 1.8–2.2 kWh
– Farashin wutar lantarki na shekara: 35714–50000 $
Kudin kula:
– Matsakaicin kuɗin kulawa na shekara: 4286–7143$
7.3 Kimantawa dawowar zuba jari
– Matsayin da riba da asara suke daidaita: Fitarwa na wata-wata na m³ 8,000
Lokacin dawowar zuba jari: Shekara 1
– Tsawon Rayuwar Sabis: Shekaru 10
Karshe: Tsarin Kimiyya Yana Kirkirar Mafi Girman Kima
Saitin sigogi da ƙirar lantarki na tashar haɗa siminti JS1500 aikin tsari ne mai buƙatar la'akari sosai da abubuwa da dama, ciki har da hanyoyin samarwa, wutar lantarki, da kasafin jari. Ƙungiyar Tongxin Machinery ta ba da shawarar:
1. Zane na ƙwararru: A ɗauki injiniyoyi masu ƙwarewa don tsara tsarin.
2. Inganci Fifikon: Zaɓi abin dogaro Kayan aiki masu kaya.
3. Tsara gaba cikin matsakaici: Ajiye isasshen fili na ci gaba.
4. Gudanarwa mai wayo: Kafa cikakken tsarin kula da makamashi.
Ta hanyar tsara kimiyya da gudanarwa mai ma'auni, tashar haɗawa ta JS1500 Ba shakka zai zama abokin hulɗa mai amintacce wajen samar da fa'idodin tattalin arziki ga ayyukanku.
