{"id":724,"date":"2026-02-25T02:17:05","date_gmt":"2026-02-25T02:17:05","guid":{"rendered":"https:\/\/txmixing.6pdf.net\/?p=724"},"modified":"2026-04-15T02:09:07","modified_gmt":"2026-04-15T02:09:07","slug":"js1500-concrete-mixing-plant-guide","status":"publish","type":"post","link":"https:\/\/txmixing.com\/ms\/applications\/js1500-concrete-mixing-plant-guide.html","title":{"rendered":"Analisis Loji Pencampuran Konkrit JS1500: Konfigurasi Parameter, Bekalan Kuasa dan Pemilihan Transformer"},"content":{"rendered":"

Dalam industri konkrit komersial yang sangat kompetitif hari ini, Loji Pencampuran Konkrit JS1500 merupakan pilihan ideal untuk barisan pengeluaran bersaiz sederhana. Konfigurasi saintifik parameter teknikalnya secara langsung mempengaruhi kecekapan operasi. Konfigurasi kuasa yang munasabah dan pemilihan transformator bukan sahaja memastikan operasi peralatan yang stabil tetapi juga mengurangkan kos penggunaan tenaga dengan ketara serta meningkatkan kadar pulangan pelaburan. Artikel ini menyediakan panduan konfigurasi teknikal terperinci untuk peralatan JS1500 dari perspektif aplikasi praktikal.<\/p>\n\n\n\n

I. Konfigurasi Parameter Teras Loji Pencampuran Konkrit JS1500<\/strong><\/h2>\n\n\n\n

1.1 Parameter Kapasiti Pengeluaran  <\/strong><\/p>\n\n\n\n

Petunjuk Pengeluaran Teori:  <\/strong><\/p>\n\n\n\n

\u2013 Kapasiti Pelepasan Dinilai: 1500 L\/satu siri  <\/p>\n\n\n\n

\u2013 Produktiviti Teori: 75-90 m\u00b3\/j  <\/p>\n\n\n\n

\u2013 Masa Kitar Kerja: 60-72 saat  <\/p>\n\n\n\n

\u2013 Purata Tahunan Output Sebenar: 65-80 m\u00b3\/j (termasuk kerugian pengeluaran)  <\/p>\n\n\n\n

Parameter Konfigurasi Struktur:  <\/strong><\/p>\n\n\n\n

\u2013 Hos Pengadun: JS1500 Jenis Paksa Berpaksis Mendatar Dua  <\/p>\n\n\n\n

\u2013 Kapasiti Hopper: 2.8 m\u00b3  <\/p>\n\n\n\n

\u2013 Ketinggian Pelepasan: 3.8-4.2 m  <\/p>\n\n\n\n

\u2013 Jejak Keseluruhan Loji: 30 m \u00d7 20 m (susun atur asas)  <\/p>\n\n\n\n

 1.2 Konfigurasi Sistem Penyimpanan  <\/strong><\/p>\n\n\n\n

Penyimpanan Agregat:  <\/strong><\/p>\n\n\n\n

\u2013 Kapasiti Penyimpanan Pasir dan Batu: 4 \u00d7 3.5 m\u00b3  <\/p>\n\n\n\n

\u2013 Kapasiti Penyimpanan Serbuk: 2 \u00d7 150 t  <\/p>\n\n\n\n

\u2013 Kapasiti Tangki Penambahan: 1 \u00d7 5 m\u00b3  <\/p>\n\n\n\n

Sistem Penghantaran:  <\/strong><\/p>\n\n\n\n

\u2013 Lebar Pita Bersudut: 800 mm  <\/p>\n\n\n\n

\u2013 Kelajuan Pita: 2.0 m\/s  <\/p>\n\n\n\n

\u2013 Kapasiti Konveyor Skru: 80 t\/j  <\/p>\n\n\n\n

\"An\n\t\t\t\n\t\t\t\t\n\t\t\t<\/svg>\n\t\t<\/button>
An illustration of the JS1500 Concrete Mixing Plant with its dual-shaft forced mixer and supporting structure.<\/figcaption><\/figure>\n\n\n\n

II. Analisis Mendalam Keperluan Kuasa  <\/strong><\/h2>\n\n\n\n

2.1 Butiran Komposisi Kuasa Keseluruhan  <\/strong><\/p>\n\n\n\n

Jumlah kuasa <a href="https:\/\/www.txmixing.com\/news\/A-Complete-Analysis-of-Concrete-Mixer-Prices-and-Configurations-2025-Latest-Edition-Tongxin-Machinery.html" konfigurasi\" \" rel=\"noopener\">konfigurasi keseluruhan loji pencampuran JS1500 adalah sekitar 110 kW, diagihkan seperti berikut:<\/p>\n\n\n\n

Konfigurasi Kuasa Unit-Unit Penggunaan Kuasa Utama:  <\/strong><\/p>\n\n\n\n

1. Sistem Host Pengadun:<\/strong> 2 \u00d7 30 kW  <\/p>\n\n\n\n

\u00a0\u00a0\u00a0\u2013 Menggunakan penjimatan tenaga berkesan tinggi motor elektrik<\/a> \u00a0<\/p>\n\n\n\n

   Kawalan permulaan lembut untuk mengurangkan arus hentakan  <\/p>\n\n\n\n

   \u2013 Faktor kuasa \u2265 0.88  <\/p>\n\n\n\n

2. Sistem Pengangkutan Bahan: <\/strong> <\/p>\n\n\n\n

   \u2013 Konveyor Tali Bersudut: 30 kW  <\/p>\n\n\n\n

   \u2013 Konveyor Skru: 15 kW \u00d7 2  <\/p>\n\n\n\n

3. Sistem Batch:  <\/strong><\/p>\n\n\n\n

   \u2013 Pengacuan Agresat: 7.5 kW  <\/p>\n\n\n\n

   \u2013 Sistem Cecair: 7 kW  <\/p>\n\n\n\n

4. Sistem Pneumatik dan Bantuan:  <\/strong><\/p>\n\n\n\n

   \u2013 Pemampat udara: 7.5 kW  <\/p>\n\n\n\n

   \u2013 Sistem Kawalan: 2 kW  <\/p>\n\n\n\n

III. Panduan Profesional untuk Pemilihan Transformator  <\/strong><\/h2>\n\n\n\n

3.1 Pengiraan Kapasiti Transformer  <\/strong><\/p>\n\n\n\n

Keperluan Kapasiti Asas:  <\/strong><\/p>\n\n\n\n

Jumlah Kuasa Aktif : 200 kW<\/p>\n\n\n\n

Faktor Kuasa: 0.85 (sebelum pampasan)  <\/p>\n\n\n\n

Daya Tampil: 200 \/ 0.85 = 235 kVA  <\/p>\n\n\n\n

Faktor Pembetulan:  <\/strong><\/p>\n\n\n\n

\u2013 Faktor Simultaniti: 0.8  <\/p>\n\n\n\n

\u2013 Rizab Pembangunan: 20%  <\/p>\n\n\n\n

\u2013 Pembetulan Suhu Sekitar: 1.1  <\/p>\n\n\n\n

\u2013 Faktor Pengaruh Harmonik: 1.15  <\/p>\n\n\n\n

Penentuan Kapasiti Akhir:  <\/strong><\/p>\n\n\n\n

235 \u00d7 0.8 \u00d7 1.2 \u00d7 1.1 \u00d7 1.15 = 285 kVA  <\/p>\n\n\n\n

Pilihan Disyorkan: Transformator 315 kVA  <\/p>\n\n\n\n

3.2 Transformer<\/strong>\u2002<\/a>Cadangan Pemilihan  <\/strong><\/p>\n\n\n\n

Transformer Celup Minyak:  <\/strong><\/p>\n\n\n\n

\u2013 Model: S13-M-315 kVA  <\/p>\n\n\n\n

\u2013 Nisbah Voltan: 10\/0.4 kV  <\/p>\n\n\n\n

\u2013 Kumpulan Sambungan: Dyn11  <\/p>\n\n\n\n

\u2013 Voltan Impedans: 4%  <\/p>\n\n\n\n

Transformer jenis kering:  <\/strong><\/p>\n\n\n\n

\u2013 Model: SCB14-150 kVA  <\/p>\n\n\n\n

\u2013 Kelas Penebat: Kelas F  <\/p>\n\n\n\n

\u2013 Tahap Perlindungan: IP23  <\/p>\n\n\n\n

\u2013 Kaedah Penyejukan: ANAF  <\/p>\n\n\n\n

3.3 Konfigurasi Sistem Pengagihan Kuasa  <\/strong><\/p>\n\n\n\n

Konfigurasi Sisi Tegangan Tinggi:  <\/p>\n\n\n\n

\u2013 Kabinet Baris Masuk: HXGN17-12  <\/p>\n\n\n\n

\u2013 Kabinet Pengukuran: Peranti Pengukuran Khusus  <\/p>\n\n\n\n

\u2013 Kabinet Baris Keluar: Pemutus Litar Vakum  <\/p>\n\n\n\n

Konfigurasi Bahagian Tegangan Rendah:  <\/strong><\/p>\n\n\n\n

\u2013 Kabinet Baris Masuk: Pemutus Litar Bingkai  <\/p>\n\n\n\n

\u2013 Kabinet Kompensasi: Kompensasi Kapasitor Pintar <\/p>\n\n\n\n

\u2013 Kabinet Baris Keluar: Reka Bentuk Modular  <\/p>\n\n\n\n

IV. Pengoptimuman Sistem Kawalan Elektrikal  <\/strong><\/h2>\n\n\n\n

4.1 Seni Bina Kawalan Pintar  <\/strong><\/p>\n\n\n\n

Pengawal Teras:  <\/strong><\/p>\n\n\n\n

\u2013 Sistem PLC: Siemens S7-1500  <\/p>\n\n\n\n

\u2013 Antara muka HMI: Skrin sentuh berwarna 12 inci  <\/p>\n\n\n\n

\u2013 Pengumpulan Data: Gerbang IoT  <\/p>\n\n\n\n

Fungsi Kawalan:  <\/strong><\/p>\n\n\n\n

\u2013 Ketepatan Pengumpulan Automatik: \u2264 \u00b11%  <\/p>\n\n\n\n

\u2013 Kebolehjejakan Data Pengeluaran: Rakaman 100%  <\/p>\n\n\n\n

\u2013 Diagnostik Kendiri Kerosakan: Amaran Awal Pintar  <\/p>\n\n\n\n

4.2 Sistem Pengurusan Kecekapan Tenaga  <\/strong><\/p>\n\n\n\n

Pemantauan Masa Sebenar:  <\/p>\n\n\n\n

\u2013 Meter Bebas untuk Setiap Unit  <\/p>\n\n\n\n

\u2013 Pemantauan Faktor Kuasa  <\/p>\n\n\n\n

\u2013 Analisis Statistik Penggunaan Tenaga  <\/p>\n\n\n\n

\u2013 Amaran Anomali Kecekapan Tenaga  <\/p>\n\n\n\n

Kawalan Pengoptimuman:  <\/strong><\/p>\n\n\n\n

\u2013 Pengoptimuman Jadual Operasi Peralatan  <\/p>\n\n\n\n

\u2013 Cadangan Pengeluaran Berdasarkan Waktu Puncak\/Waktu Bukan Puncak  <\/p>\n\n\n\n

\u2013 Pemilihan Mod Operasi Penjimatan Tenaga  <\/p>\n\n\n\n

\"JS1500\n\t\t\t\n\t\t\t\t\n\t\t\t<\/svg>\n\t\t<\/button>
JS1500 Concrete Mixing Plant Main Unit<\/figcaption><\/figure>\n\n\n\n

V. Titik Kunci Pemasangan dan Penyelesaian Ralat  <\/strong><\/h2>\n\n\n\n

5.1 Piawaian Pemasangan Elektrikal  <\/strong><\/p>\n\n\n\n

Keperluan Kualiti Kuasa:  <\/strong><\/p>\n\n\n\n

\u2013 Penyimpangan Voltan: \u2264 \u00b15%  <\/p>\n\n\n\n

\u2013 Penyimpangan Frekuensi: \u2264 \u00b10.5 Hz  <\/p>\n\n\n\n

\u2013 Distorsi Harmonik: \u2264 5%  <\/p>\n\n\n\n

Sistem Penyetelan:  <\/strong><\/p>\n\n\n\n

\u2013 Rintangan Tanah: \u2264 4 \u03a9  <\/p>\n\n\n\n

\u2013 Jenis Penyetelan Tanah: TN-S  <\/p>\n\n\n\n

\u2013 Perlindungan Kilat: Perlindungan Sekunder  <\/p>\n\n\n\n

5.2 Penyelesaian ralat dan piawaian penerimaan  <\/strong><\/p>\n\n\n\n

Ujian Prestasi:  <\/strong><\/p>\n\n\n\n

\u2013 Jangka masa larian ujian tanpa beban: 4 jam  <\/p>\n\n\n\n

\u2013 Jangka masa larian ujian beban: 8 jam  <\/p>\n\n\n\n

\u2013 Pengesahan Kapasiti Pengeluaran: Ujian Pengeluaran Berterusan  <\/p>\n\n\n\n

\u2013 Kalibrasi Ketepatan Pengukuran: Ujian Pihak Ketiga  <\/p>\n\n\n\n

VI. Pengurusan Operasi dan Penyelenggaraan  <\/strong><\/h2>\n\n\n\n

6.1 Pelan Penyelenggaraan Harian  <\/strong><\/p>\n\n\n\n

Penyelenggaraan Sistem Elektrik:  <\/strong><\/p>\n\n\n\n

\u2013 Harian: Pengesanan Suhu Titik Sambungan  <\/p>\n\n\n\n

\u2013 Mingguan: Ujian Rintangan Penebat  <\/p>\n\n\n\n

\u2013 Bulanan: Kalibrasi Peranti Perlindungan  <\/p>\n\n\n\n

\u2013 Suku tahunan: Pemeriksaan Pencegahan menyeluruh  <\/p>\n\n\n\n

6.2 Langkah Pengoptimuman Kecekapan Tenaga  <\/strong><\/p>\n\n\n\n

Pengoptimuman Operasi:  <\/strong><\/p>\n\n\n\n

\u2013 Pengoptimuman Jadual Peralatan  <\/p>\n\n\n\n

\u2013 Perancangan Pengeluaran Rasional  <\/p>\n\n\n\n

\u2013 Perancangan Penyelenggaraan Saintifik  <\/p>\n\n\n\n

Peningkatan Teknikal:  <\/strong><\/p>\n\n\n\n

\u2013 Penggantian dengan Motor Berprestasi Tinggi  <\/p>\n\n\n\n

\u2013 Aplikasi Teknologi Penukaran Frekuensi  <\/p>\n\n\n\n

\u2013 Retrofitting Pencahayaan Pintar  <\/p>\n\n\n\n

VII. Analisis Manfaat Pelaburan  <\/strong><\/h2>\n\n\n\n

7.1 Komposisi Pelaburan Awal  <\/strong><\/p>\n\n\n\n

\u2013 Pelaburan Peralatan: 50,000\u201385714$<\/strong><\/p>\n\n\n\n

\u2013 Sokongan Elektrikal: 14286\u201328571$<\/strong><\/p>\n\n\n\n

\u2013 Pemasangan dan Penyelesaian Ralat: 7143\u20138571$<\/strong>  <\/p>\n\n\n\n

7.2 Analisis Kos Operasi  <\/strong><\/p>\n\n\n\n

Kos Kuasa:  <\/p>\n\n\n\n

\u2013 Penggunaan elektrik per tan: 1.8\u20132.2 kWh  <\/p>\n\n\n\n

\u2013 Kos Elektrik Tahunan: 35714\u201350000 $<\/strong><\/p>\n\n\n\n

Kos penyelenggaraan:  <\/strong><\/p>\n\n\n\n

\u2013 Kos Penyelenggaraan Purata Tahunan: 4286\u20137143$<\/strong> <\/p>\n\n\n\n

7.3 Penilaian Pulangan Pelaburan  <\/strong><\/p>\n\n\n\n

\u2013 Titik Impas: Pengeluaran Bulanan 8,000 m\u00b3  <\/p>\n\n\n\n

\u2013 Tempoh Pulangan Pelaburan: 1 Tahun  <\/p>\n\n\n\n

\u2013 Tempoh Perkhidmatan: 10 Tahun  <\/p>\n\n\n\n

Kesimpulan: Konfigurasi Saintifik Mencipta Nilai Maksimum  <\/strong><\/h2>\n\n\n\n

Konfigurasi parameter dan reka bentuk elektrik loji pengadunan konkrit JS1500 adalah projek sistematik yang memerlukan pertimbangan menyeluruh terhadap pelbagai faktor, termasuk proses pengeluaran, bekalan kuasa, dan bajet pelaburan. Disyorkan oleh Tongxin Machinery:<\/p>\n\n\n\n

1. Reka Bentuk Profesional:<\/strong> Libatkan jurutera berpengalaman untuk reka bentuk sistem.  <\/p>\n\n\n\n

2. Keutamaan Kualiti:<\/strong> Pilih yang boleh dipercayai peralatan<\/a> pembekal.  <\/p>\n\n\n\n

3. Perancangan Berwawasan Sederhana:<\/strong> Cadangkan ruang pembangunan yang sesuai.  <\/p>\n\n\n\n

4. Pengurusan Pintar: <\/strong>Mewujudkan sistem pengurusan tenaga yang menyeluruh.  <\/p>\n\n\n\n

Melalui konfigurasi saintifik dan pengurusan piawai, loji pencampuran JS1500\u2002<\/a>Tanpa ragu akan menjadi rakan kongsi yang boleh dipercayai dalam mencipta manfaat ekonomi untuk operasi anda.<\/p>","protected":false},"excerpt":{"rendered":"

In today\u2019s highly competitive commercial concrete industry, the JS1500 Concrete Mixing Plant stands as an ideal choice for medium-sized production […]<\/p>","protected":false},"author":2,"featured_media":725,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[24],"tags":[],"product-model":[59],"class_list":["post-724","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-applications","product-model-js1500"],"acf":[],"_links":{"self":[{"href":"https:\/\/txmixing.com\/ms\/wp-json\/wp\/v2\/posts\/724","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/txmixing.com\/ms\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/txmixing.com\/ms\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/txmixing.com\/ms\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/txmixing.com\/ms\/wp-json\/wp\/v2\/comments?post=724"}],"version-history":[{"count":1,"href":"https:\/\/txmixing.com\/ms\/wp-json\/wp\/v2\/posts\/724\/revisions"}],"predecessor-version":[{"id":1652,"href":"https:\/\/txmixing.com\/ms\/wp-json\/wp\/v2\/posts\/724\/revisions\/1652"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/txmixing.com\/ms\/wp-json\/wp\/v2\/media\/725"}],"wp:attachment":[{"href":"https:\/\/txmixing.com\/ms\/wp-json\/wp\/v2\/media?parent=724"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/txmixing.com\/ms\/wp-json\/wp\/v2\/categories?post=724"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/txmixing.com\/ms\/wp-json\/wp\/v2\/tags?post=724"},{"taxonomy":"product-model","embeddable":true,"href":"https:\/\/txmixing.com\/ms\/wp-json\/wp\/v2\/product-model?post=724"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}