{"id":980,"date":"2026-02-25T08:48:26","date_gmt":"2026-02-25T08:48:26","guid":{"rendered":"https:\/\/txmixing.6pdf.net\/?p=980"},"modified":"2026-02-25T08:48:29","modified_gmt":"2026-02-25T08:48:29","slug":"hzs180-concrete-batching-plant-technical-specifications-frequently-asked-questions","status":"publish","type":"post","link":"https:\/\/txmixing.com\/ms\/applications\/hzs180-concrete-batching-plant-technical-specifications-frequently-asked-questions.html","title":{"rendered":"Loji Pencampuran Konkrit HZS180: Spesifikasi Teknikal & Soalan Lazim"},"content":{"rendered":"

1. Spesifikasi Teknikal Teras<\/strong><\/h2>\n\n\n\n

 <\/strong>1.1 Unit Pencampuran<\/strong><\/p>\n\n\n\n

– Model:<\/strong> JS3000 Tindakan Paksa Dua Paksis Pengadun<\/a><\/p>\n\n\n\n

– Kapasiti Nama:<\/strong> 3,000 liter (3 m\u00b3)<\/p>\n\n\n\n

– Keluaran Puncak Teori:<\/strong> 180 m\u00b3\/j<\/p>\n\n\n\n

– Pandu Motor:<\/strong> 2 \u00d7 75 kW<\/p>\n\n\n\n

– Kelajuan Paksis Pencampuran:<\/strong> 33\u201337 RPM<\/p>\n\n\n\n

– Kelajuan hujung bilah:<\/strong> 1.8\u20132.2 m\/s<\/p>\n\n\n\n

– Bahan Lining:<\/strong> Tembaga Tuang Aloi Kromium Tinggi, Kekerasan \u2265 58 HRC<\/p>\n\n\n\n

 1.2 Sistem Penimbangan & Pengumpulan<\/strong><\/p>\n\n\n\n

Batching Item<\/strong><\/td>Julat Pengukuran<\/strong><\/td>Ketepatan Statik<\/strong><\/td>Penyimpangan Dinamik<\/strong><\/td>Jenis Sensor<\/strong><\/td><\/tr>
Penimbangan Agresif<\/td>0-4000 kg<\/td>\u00b10.5% FS<\/td>\u00b12%<\/td>Modul penimbang tahan impak<\/td><\/tr>
Pengadunan simen<\/td>0-1500 kg<\/td>\u00b10.2% FS<\/td>\u00b11%<\/td>Penderia Penimbangan Tepat<\/td><\/tr>
Adunan Mineral<\/td>0-800 kg<\/td>\u00b10.2% FS<\/td>\u00b11%<\/td>Penderia Penimbangan Tepat<\/td><\/tr>
Sistem Pengagihan Air<\/td>0-600 kg<\/td>\u00b10.5% FS<\/td>\u00b11%<\/td>Penimbangan & Aliran Dua Mod<\/td><\/tr>
Pengumpulan Aditif<\/td>0-50 kg<\/td>\u00b10.1% FS<\/td>\u00b11%<\/td>Sistem Penimbangan Mikro-Ketepatan<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

 1.3 Sistem Pengendalian Bahan<\/strong><\/p>\n\n\n\n

\u2013 Penyimpanan Agregat:<\/strong> Jumlah 100 m\u00b3 (4 \u00d7 25 m\u00b3 petak)<\/p>\n\n\n\n

\u2013 Pengangkut Tali Pinggang Mendatar:<\/strong> 1,000 mm lebar, 1.6 m\/s, pemacu 15 kW<\/p>\n\n\n\n

\u2013 Konveyor Tali Bersudut:<\/strong> 1,000 mm lebar, 2.5 m\/s, pemacu 45 kW, cerun 18\u00b0<\/p>\n\n\n\n

\u2013 Kapasiti Penghantaran Puncak: <\/strong>900 t\/j<\/p>\n\n\n\n

\u2013 Silos Simen:<\/strong> Kapasiti 4 \u00d7 100 tan (standard)<\/p>\n\n\n\n

\u2013 Konveyor Skru:<\/strong> \u00d8325 mm \u00d7 9 m, 90 t\/j, motor 18.5 kW<\/p>\n\n\n\n

\u2013 Sistem Anti-Penyambungan:<\/strong> Penggetar pneumatik, tekanan operasi 0.6\u20130.8 MPa<\/p>\n\n\n\n

—<\/p>\n\n\n\n

2. Soalan Lazim<\/strong><\/h2>\n\n\n\n

 Q1: Apakah kadar pengeluaran sebenar loji HZS180? Mengapa ia lebih rendah daripada spesifikasi 180 m\u00b3\/j?<\/strong><\/p>\n\n\n\n

A: <\/strong>Di bawah keadaan operasi biasa, keluaran lestari berada dalam julat antara 120\u2013130 m\u00b3\/j<\/strong>. Pengurangan daripada had maksimum teori adalah disebabkan oleh:<\/p>\n\n\n\n

1. Isipadanan Isipadu Pelepasan Pengadun Berkesan: <\/strong>Kira-kira 90% daripada kapasiti nominal 3 m\u00b3.<\/p>\n\n\n\n

2. Masa Kitaran Dipanjangkan:<\/strong> Kitaran sebenar pencampuran secara pukal dan pelepasan mengambil masa purata 70\u201375 saat, kira-kira 20% lebih lama daripada kitaran ideal selama 60 saat.<\/p>\n\n\n\n

3. Kelewatan Operasi:<\/strong> Masa yang diperuntukkan untuk pengendalian bahan, penjadualan lori, dan faktor logistik lain menyumbang kira-kira 15% daripada jumlah masa pengeluaran.<\/p>\n\n\n\n

 Q2: Bagaimana ketepatan penimbangan dikekalkan, dan apakah amalan penentukuran jangka panjang yang disyorkan?<\/strong><\/p>\n\n\n\n

A:<\/strong> Ketepatan dijamin melalui pendekatan berbilang lapisan:<\/p>\n\n\n\n

\u2013 Perkakasan:<\/strong> Sel beban beresolusi tinggi (1:3,000), hopper penimbang tergantung tiga titik, dan injap pneumatik bertindak pantas (<0.3 saat tindak balas).<\/p>\n\n\n\n

\u2013 Perisian:<\/strong> Penolakan sifar automatik sebelum setiap batch, algoritma pampasan titisan masa nyata.<\/p>\n\n\n\n

\u2013 Penyelenggaraan:<\/strong> Semakan penentukuran suku tahunan, perlindungan penderia daripada kelembapan dan getaran, dan pelinciran berjadual bagi bahagian mekanikal.<\/p>\n\n\n\n

 Q3: Apakah perlindungan alam sekitar yang disepadukan ke dalam loji?<\/strong><\/p>\n\n\n\n

A: <\/strong>The tumbuhan <\/a>memenuhi piawaian alam sekitar yang ketat:<\/p>\n\n\n\n

\u2013 Kawalan Debu: <\/strong>Struktur tertutup sepenuhnya, kebocoran habuk 99.5%; pelepasan habuk <20 mg\/m\u00b3 (melepasi had kebangsaan 30 mg\/m\u00b3).<\/p>\n\n\n\n

\u2013 Kawalan Bunyi:<\/strong> Sarung akustik pada pengadun (\u226475 dB(A) pada 1 m); bunyi keseluruhan tapak: \u226465 dB(A) waktu siang, \u226455 dB(A) waktu malam; asas peredam getaran mengurangkan penghantaran sebanyak 60%.<\/p>\n\n\n\n

\u2013 Pengurusan Air: <\/strong>Pemisah pasir\/kerikil berkapasiti 30\u201340 m\u00b3\/j; kadar pemulihan air proses >85%; direka untuk sifar pelepasan cecair.<\/p>\n\n\n\n

 Q4: Apakah keperluan tapak untuk pemasangan?<\/strong><\/p>\n\n\n\n

A:<\/strong><\/p>\n\n\n\n

\u2013 Ruang:<\/strong> Minimum 50 m (P) \u00d7 20 m (L)<\/strong> Kawasan rata.<\/p>\n\n\n\n

\u2013 Asas: <\/strong>Kongkrit bertetulang gred C30, ketebalan minimum 500 mm, direka untuk beban \u226515 t\/m\u00b2.<\/p>\n\n\n\n

\u2013 Bahagian Terbenam:<\/strong> Ketoleranan aras \u22643 mm, ketoleranan ketinggian \u22642 mm.<\/p>\n\n\n\n

\u2013 Saliran: <\/strong>Kemiringan minimum 1%, parit sedalam \u2265400 mm.<\/p>\n\n\n\n

\u2013 Utiliti: <\/strong> dengan Transformer 400 kVA<\/strong>; bekalan air pada 0.2\u20130.4 MPa, aliran \u226510 m\u00b3\/j; udara mampat pada 0.7\u20130.8 MPa, aliran \u22651.2 m\u00b3\/min.<\/p>\n\n\n\n

 Q5: Apakah penggunaan kuasa, dan apakah ciri penjimatan tenaga yang disertakan?<\/strong><\/p>\n\n\n\n

A:<\/strong><\/p>\n\n\n\n

\u2013 Jumlah Kuasa Terpasang: <\/strong>280 kW.<\/p>\n\n\n\n

\u2013 Beban Operasi Tipikal:<\/strong> 180\u2013220 kW, bergantung kepada intensiti pengeluaran.<\/p>\n\n\n\n

\u2013 Ciri Penjimatan Tenaga: <\/strong>Pemberhentian dan permulaan pintar peralatan bantuan berdasarkan jadual pengeluaran; motor kelas IE3 kecekapan tinggi (kecekapan \u226593%).<\/p>\n\n\n\n

 Q6: Apakah yang terlibat dalam jadual penyelenggaraan?<\/strong><\/p>\n\n\n\n

A:<\/strong><\/p>\n\n\n\n

\u2013 Harian (per syif): <\/strong>Periksa titik pelinciran pengadun (10), saliran kelembapan sistem udara, bersihkan sensor.<\/p>\n\n\n\n

\u2013 Mingguan: <\/strong>Periksa\/laras ketegangan tali konveyor, sahkan jarak pelapik (3\u20135 mm), periksa bolt.<\/p>\n\n\n\n

\u2013 Bulanan: <\/strong>Kalibrasi sistem penimbang, periksa kualiti minyak hidraulik, inspeksi sambungan elektrik.<\/p>\n\n\n\n

\u2013 Setiap tahun:<\/strong> Pemeriksaan\/penggantian galas poros utama, pemeriksaan kehausan pada pelapik dan bilah, diagnostik sistem kawalan sepenuhnya.<\/p>\n\n\n\n

 Q7: Apakah jangka hayat perkhidmatan yang dijangkakan dan selang masa penggantian komponen utama?<\/strong><\/p>\n\n\n\n

A:<\/strong><\/p>\n\n\n\n

\u2013 Hayat Reka Bentuk Keseluruhan: <\/strong>15 tahun.<\/p>\n\n\n\n

\u2013 Bilah Pengadun: <\/strong>80,000\u2013120,000 bungkusan (bergantung pada kekasaran konkrit).<\/p>\n\n\n\n

\u2013 Lapisan pelindung: 60,000\u2013100,000 lot.<\/p>\n\n\n\n

\u2013 Gandar Utama Gantungan:<\/strong> \u22655 tahun atau 10,000 jam operasi.<\/p>\n\n\n\n

\u2013 Pita Pengangkut:<\/strong> 2\u20133 tahun (bergantung kepada penggunaan).<\/p>\n\n\n\n

\u2013 Komponen Elektrik Teras (PLC, dan lain-lain):<\/strong> \u226510 tahun.<\/p>\n\n\n\n

 Q8: Bagaimana kualiti konkrit yang konsisten dicapai?<\/strong><\/p>\n\n\n\n

A: <\/strong>Melalui kawalan proses automatik dan penjejakan data:<\/p>\n\n\n\n

\u2013 Proses: <\/strong>Pampasan automatik bagi variasi bahan mentah; masa pencampuran dikawal dalam lingkungan \u00b11 saat.<\/p>\n\n\n\n

\u2013 Data:<\/strong> Setiap rekod siri disimpan secara kekal; pelaporan kualiti automatik; analisis tren dengan amaran awal bagi penyimpangan.<\/p>\n\n\n\n

 Q9: Apakah kelebihan utama berbanding loji pencampuran yang setara?<\/strong><\/p>\n\n\n\n

A:<\/p>\n\n\n\n

1. Kualiti Pencampuran: <\/strong>Geometri bilah berpatent memastikan pekali variasi keseragaman campuran \u22640.75%.<\/p>\n\n\n\n

2. Ketepatan Pengumpulan: <\/strong>Proses penimbangan tiga peringkat meningkatkan ketepatan sebanyak 30% berbanding sistem standard.<\/p>\n\n\n\n

3. Kecekapan Tenaga: <\/strong>Mengonsumsi 15\u201320% kuasa lebih rendah<\/strong> daripada purata industri.<\/p>\n\n\n\n

4. Ciri Pintar:<\/strong> Pemantauan jauh, amaran penyelenggaraan ramalan, dan integrasi digital sepenuhnya.<\/p>\n\n\n\n

5. Rangkaian Perkhidmatan: <\/strong>Sokongan teknikal tempatan 24\/7, ketersediaan alat ganti OEM, dan program latihan menyeluruh.<\/p>\n\n\n\n

—<\/p>\n\n\n\n

3. Sokongan & Perkhidmatan<\/strong><\/h2>\n\n\n\n

 3.1 Dokumentasi<\/strong><\/p>\n\n\n\n

\u2013 Lengkapkan lukisan kejuruteraan (PDF & CAD)<\/p>\n\n\n\n

\u2013 Skema elektrik dan hidraulik<\/p>\n\n\n\n

\u2013 Perpustakaan video operasi dan penyelenggaraan<\/p>\n\n\n\n

\u2013 Katalog alat ganti OEM<\/p>\n\n\n\n

 3.2 Sokongan Teknikal<\/strong><\/p>\n\n\n\n

\u2013 Perundingan jurutera khusus<\/p>\n\n\n\n

\u2013 Pengawasan pemasangan di tapak<\/p>\n\n\n\n

\u2013 Latihan amali untuk pengendali<\/p>\n\n\n\n

\u2013 Talian hotline kecemasan 24\/7<\/p>\n\n\n\n

 3.3 Perkhidmatan Ber nilai Tambah<\/strong><\/p>\n\n\n\n

\u2013 Pemantauan Jauh: Papan pemuka prestasi loji masa nyata.<\/p>\n\n\n\n

\u2013 Pelan Penyelenggaraan Pencegahan: Jadual yang disesuaikan berdasarkan pengeluaran anda.<\/p>\n\n\n\n

\u2013 Program Peningkatan: Kemas kini perisian dan pilihan retrofit perkakasan.<\/p>\n\n\n\n

\u2013 Pembekalan Suku Cadang Asli: Jaminan penghantaran pantas komponen OEM.<\/p>\n\n\n\n

—<\/p>\n\n\n\n

Hubungi kami untuk sebut harga terperinci atau perundingan teknikal.<\/strong><\/p>\n\n\n\n

[Maklumat Perhubungan Syarikat Anda]<\/p>","protected":false},"excerpt":{"rendered":"

1. Spesifikasi Teknikal Teras 1.1 Unit Pengadukan \u2013 Model: Pengaduk Tindakan Paksa Dua Poros JS3000 \u2013 Kapasiti Nama: 3,000 liter (3 m\u00b3) \u2013 Keluaran Puncak Teori: 180 m\u00b3\/j [\u2026]<\/p>","protected":false},"author":2,"featured_media":981,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[24],"tags":[],"product-model":[46],"class_list":["post-980","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-applications","product-model-hzs180"],"acf":[],"_links":{"self":[{"href":"https:\/\/txmixing.com\/ms\/wp-json\/wp\/v2\/posts\/980","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/txmixing.com\/ms\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/txmixing.com\/ms\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/txmixing.com\/ms\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/txmixing.com\/ms\/wp-json\/wp\/v2\/comments?post=980"}],"version-history":[{"count":1,"href":"https:\/\/txmixing.com\/ms\/wp-json\/wp\/v2\/posts\/980\/revisions"}],"predecessor-version":[{"id":982,"href":"https:\/\/txmixing.com\/ms\/wp-json\/wp\/v2\/posts\/980\/revisions\/982"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/txmixing.com\/ms\/wp-json\/wp\/v2\/media\/981"}],"wp:attachment":[{"href":"https:\/\/txmixing.com\/ms\/wp-json\/wp\/v2\/media?parent=980"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/txmixing.com\/ms\/wp-json\/wp\/v2\/categories?post=980"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/txmixing.com\/ms\/wp-json\/wp\/v2\/tags?post=980"},{"taxonomy":"product-model","embeddable":true,"href":"https:\/\/txmixing.com\/ms\/wp-json\/wp\/v2\/product-model?post=980"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}