{"id":980,"date":"2026-02-25T08:48:26","date_gmt":"2026-02-25T08:48:26","guid":{"rendered":"https:\/\/txmixing.6pdf.net\/?p=980"},"modified":"2026-02-25T08:48:29","modified_gmt":"2026-02-25T08:48:29","slug":"hzs180-concrete-batching-plant-technical-specifications-frequently-asked-questions","status":"publish","type":"post","link":"https:\/\/txmixing.com\/swa\/applications\/hzs180-concrete-batching-plant-technical-specifications-frequently-asked-questions.html","title":{"rendered":"Kiwanda cha Mchanganyiko wa Zege cha HZS180: Vipimo vya Kiufundi na Maswali Yanayoulizwa Mara kwa Mara"},"content":{"rendered":"

1. Vipimo Muhimu vya Kiufundi<\/strong><\/h2>\n\n\n\n

 <\/strong>1.1 Kitengo cha Mchanganyiko<\/strong><\/p>\n\n\n\n

– Mfano:<\/strong> JS3000 Kazi ya Kulazimisha yenye Mhimili Mbili Kichanganyaji<\/a><\/p>\n\n\n\n

– Uwezo wa Kina:<\/strong> Lita 3,000 (m\u00b3 3)<\/p>\n\n\n\n

– Uzalishaji wa kilele wa kinadharia:<\/strong> 180 mita za ujazo kwa saa<\/p>\n\n\n\n

– Endesha Magari:<\/strong> 2 \u00d7 75 kW<\/p>\n\n\n\n

– Kasi ya Mhimili wa Mchanganyiko:<\/strong> 33\u201337 RPM<\/p>\n\n\n\n

– Kasi ya ncha ya upanga:<\/strong> 1.8\u20132.2 m\/s<\/p>\n\n\n\n

– Nyenzo ya laini:<\/strong> Chuma cha kutupwa cha mchanganyiko wenye chromium nyingi, ugumu \u2265 58 HRC<\/p>\n\n\n\n

 1.2 Mfumo wa Kupimia na Kuchanganya<\/strong><\/p>\n\n\n\n

Kipengee cha Kifurushi<\/strong><\/td>Wigo wa Upimaji<\/strong><\/td>Uhakika wa Kithabiti<\/strong><\/td>Utofauti wa Kiharakati<\/strong><\/td>Aina ya kihisi<\/strong><\/td><\/tr>
Upimaji wa jumla<\/td>0-4000 kg<\/td>\u00b10.5% FS<\/td>\u00b12%<\/td>Moduli ya kupimia inayostahimili mshtuko<\/td><\/tr>
Uchanganyaji wa saruji<\/td>0-1500 kg<\/td>\u00b10.2% FS<\/td>\u00b11%<\/td>Sensori ya Kupimia kwa Uhakika<\/td><\/tr>
Kiambatanishi cha madini<\/td>0-800 kg<\/td>\u00b10.2% FS<\/td>\u00b11%<\/td>Sensori ya Kupimia kwa Uhakika<\/td><\/tr>
Mfumo wa Mchanganyiko wa Maji<\/td>0-600 kg<\/td>\u00b10.5% FS<\/td>\u00b11%<\/td>Upimaji na Mtiririko, Njia Mbili<\/td><\/tr>
Utengenezaji wa Kikundi kwa Njia ya Kuongeza<\/td>0-50 kg<\/td>\u00b10.1% FS<\/td>\u00b11%<\/td>Mfumo wa Kupimia wa Uhakika Mdogo Sana<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

 1.3 Mifumo ya Usimamizi wa Vifaa<\/strong><\/p>\n\n\n\n

\u2013 Hifadhi ya Jumla:<\/strong> Jumla ya 100 m\u00b3 (sehemu 4 za 25 m\u00b3)<\/p>\n\n\n\n

\u2013 Konveya ya Mikanda ya Usawa:<\/strong> Upana wa mm 1,000, kasi ya m\/s 1.6, mfumo wa kuendesha wa kW 15<\/p>\n\n\n\n

\u2013 Konveya ya Mkanda Inayopanda:<\/strong> Upana wa mm 1,000, kasi ya m\/s 2.5, injini ya kW 45, mteremko wa \u00b018<\/p>\n\n\n\n

\u2013 Uwezo wa Juu wa Usafirishaji: <\/strong>Tani 900 kwa saa<\/p>\n\n\n\n

\u2013 Silosi za Saruji:<\/strong> Uwezo wa tani 400 (kiwango cha kawaida)<\/p>\n\n\n\n

\u2013 Konveya ya Skruu:<\/strong> \u00d8325 mm \u00d7 9 m, 90 t\/h, mota ya 18.5 kW<\/p>\n\n\n\n

\u2013 Mfumo wa Kuzuia Uunganishaji:<\/strong> Vibratora za pneumatic, shinikizo la uendeshaji la 0.6\u20130.8 MPa<\/p>\n\n\n\n

—<\/p>\n\n\n\n

2. Maswali Yanayoulizwa Mara kwa Mara<\/strong><\/h2>\n\n\n\n

 Q1: Kiwango halisi cha uzalishaji cha kiwanda cha HZS180 ni kipi? Kwa nini ni kidogo kuliko vipimo vya 180 m\u00b3\/h?<\/strong><\/p>\n\n\n\n

A: <\/strong>Chini ya hali za kawaida za uendeshaji, pato endelevu liko kati ya 120\u2013130 m\u00b3\/h<\/strong>. Upungufu kutoka kwa kiwango cha juu kinachotarajiwa ni kutokana na:<\/p>\n\n\n\n

Kiasi Halisi cha Upakuaji cha Mchanganyaji: <\/strong>Takriban 90% ya uwezo uliotarajiwa wa 3 m\u00b3.<\/p>\n\n\n\n

2. Muda Mrefu wa Mzunguko:<\/strong> Mizunguko halisi ya kuchanganya kwa awamu na kutoa huchukua wastani wa sekunde 70\u201375, takriban 20% zaidi kuliko mzunguko bora wa sekunde 60.<\/p>\n\n\n\n

3. Ucheleweshaji wa Uendeshaji:<\/strong> Muda uliotengwa kwa ushughulikiaji wa vifaa, upangaji wa malori, na mambo mengine ya kimkakati unachangia takriban 15% ya muda wote wa uzalishaji.<\/p>\n\n\n\n

 Q2: Uhakika wa uzani unadumishwa vipi, na ni taratibu gani za kalibresheni za muda mrefu zinazopendekezwa?<\/strong><\/p>\n\n\n\n

A:<\/strong> Uhakika huhakikishwa kupitia mbinu ya ngazi nyingi:<\/p>\n\n\n\n

\u2013 Vifaa:<\/strong> Seli za mzigo zenye azimio la juu (1:3,000), hopper za kupimia zilizoning'inizwa kwa pointi tatu, na valvu za pneumatic zinazofanya kazi haraka (majibu chini ya sekunde 0.3).<\/p>\n\n\n\n

\u2013 Programu:<\/strong> Kurejesha uzito wa awali kiotomatiki kabla ya kila kundi, algoriti za fidia ya mtiririko kwa wakati halisi.<\/p>\n\n\n\n

\u2013 Matengenezo:<\/strong> Ukaguzi wa kalibresheni kila robo mwaka, ulinzi wa sensa dhidi ya unyevu na mtetemo, na upakaji mafuta uliopangwa kwa sehemu za mitambo.<\/p>\n\n\n\n

 Q3: Ni ulinzi gani wa mazingira umejumuishwa katika kiwanda?<\/strong><\/p>\n\n\n\n

A: <\/strong>Lile mmea <\/a>inakidhi viwango vikali vya mazingira:<\/p>\n\n\n\n

\u2013 Udhibiti wa vumbi: <\/strong>Muundo uliofungwa kabisa, uvujaji wa vumbi 99.5%; utoaji wa vumbi <20 mg\/m\u00b3 (inapita kikomo cha kitaifa cha 30 mg\/m\u00b3).<\/p>\n\n\n\n

\u2013 Udhibiti wa Kelele:<\/strong> Vifuniko vya sauti kwenye mchanganyaji (\u226475 dB(A) kwa umbali wa m 1); kelele ya jumla ya eneo: \u226465 dB(A) mchana, \u226455 dB(A) usiku; misingi inayopunguza mtetemo hupunguza uhamishaji kwa 60%.<\/p>\n\n\n\n

\u2013 Usimamizi wa Maji: <\/strong>Kichanganishi cha mchanga na changarawe kinashughulikia 30\u201340 m\u00b3\/h; kiwango cha urejeshaji wa maji ya mchakato >85%; kimeundwa kwa ajili ya kutokutoa maji yoyote.<\/p>\n\n\n\n

 Q4: Ni vigezo gani vya tovuti vinavyohitajika kwa ufungaji?<\/strong><\/p>\n\n\n\n

A:<\/strong><\/p>\n\n\n\n

\u2013 Nafasi:<\/strong> Kiwango cha chini 50 m (U) \u00d7 20 m (Up)<\/strong> eneo tambarare.<\/p>\n\n\n\n

\u2013 Msingi: <\/strong>Kongere iliyotiwa nyuzi, daraja C30, unene wa angalau mm 500, iliyoundwa kuhimili mzigo wa \u226515 t\/m\u00b2.<\/p>\n\n\n\n

\u2013 Sehemu Zilizojumuishwa:<\/strong> Uvumilivu wa kiwango \u22643 mm, uvumilivu wa kuinua \u22642 mm.<\/p>\n\n\n\n

\u2013 Mifereji: <\/strong>Mteremko wa chini kabisa wa 1%, mashimo ya kina cha angalau 400 mm.<\/p>\n\n\n\n

\u2013 Huduma za umma: <\/strong> na Transfoma ya 400 kVA<\/strong>; Ugavi wa maji kwa shinikizo la 0.2\u20130.4 MPa, mtiririko \u226510 m\u00b3\/h; hewa iliyobanwa kwa shinikizo la 0.7\u20130.8 MPa, mtiririko \u22651.2 m\u00b3\/min.<\/p>\n\n\n\n

 Q5: Matumizi ya nishati ni yapi, na ni vipengele gani vya kuokoa nishati vimejumuishwa?<\/strong><\/p>\n\n\n\n

A:<\/strong><\/p>\n\n\n\n

\u2013 Jumla ya Nguvu Iliyofungwa: <\/strong>280 kW.<\/p>\n\n\n\n

\u2013 Mzigo wa Uendeshaji wa Kawaida:<\/strong> 180\u2013220 kW, kulingana na kiwango cha uzalishaji.<\/p>\n\n\n\n

\u2013 Vipengele vya Kuokoa Nishati: <\/strong>Kuanzisha na kusitisha kwa busara vifaa vya ziada kulingana na ratiba za uzalishaji; mota za daraja la IE3 zenye ufanisi mkubwa (ufanisi \u226593%).<\/p>\n\n\n\n

 Q6: Ratiba ya matengenezo inahusisha nini?<\/strong><\/p>\n\n\n\n

A:<\/strong><\/p>\n\n\n\n

\u2013 Kila siku (kwa kila zamu): <\/strong>Angalia sehemu za kulainisha mchanganyaji (10), toa unyevu kwenye mfumo wa hewa, safisha sensa.<\/p>\n\n\n\n

\u2013 Kila wiki: <\/strong>Angalia\/rekebisha mvutano wa mkanda wa konveya, hakikisha nafasi ya laini (3\u20135 mm), ukague boliti.<\/p>\n\n\n\n

\u2013 Kila mwezi: <\/strong>Kalibisha mfumo wa kupimia, angalia ubora wa mafuta ya hidroliki, ukaguzi miunganisho ya umeme.<\/p>\n\n\n\n

\u2013 Kila mwaka:<\/strong> Kagua au badilisha mabearingi ya shafu kuu, angalia uchakavu kwenye laina na panga, uchunguzi kamili wa mfumo wa udhibiti.<\/p>\n\n\n\n

 Q7: Ni maisha gani ya huduma yanayotarajiwa na vipindi gani vya kubadilisha vipengele muhimu?<\/strong><\/p>\n\n\n\n

A:<\/strong><\/p>\n\n\n\n

\u2013 Muda wa Maisha wa Ubunifu kwa Ujumla: <\/strong>Miaka kumi na tano.<\/p>\n\n\n\n

\u2013 Vipanga vya kuchanganya: <\/strong>80,000\u2013120,000 seti (inategemea ukali wa kusaga wa zege).<\/p>\n\n\n\n

\u2013 Laina: seti 60,000\u2013100,000.<\/p>\n\n\n\n

\u2013 Bearingi za Shafu Kuu:<\/strong> Miaka 5 au masaa 10,000 ya uendeshaji.<\/p>\n\n\n\n

\u2013 Mikanda ya Konveya:<\/strong> Miaka 2\u20133 (kulingana na matumizi).<\/p>\n\n\n\n

\u2013 Vipengele Muhimu vya Umeme (PLC, n.k.):<\/strong> Miaka 10 au zaidi.<\/p>\n\n\n\n

 Q8: Ubora thabiti wa zege unapatikana vipi?<\/strong><\/p>\n\n\n\n

A: <\/strong>Kupitia udhibiti wa mchakato kiotomatiki na ufuatiliaji wa data:<\/p>\n\n\n\n

\u2013 Mchakato: <\/strong>Urekebishaji wa kiotomatiki kwa mabadiliko ya malighafi; muda wa kuchanganya unaodhibitiwa ndani ya sekunde 1.<\/p>\n\n\n\n

\u2013 Takwimu:<\/strong> Kila rekodi ya mzingo huhifadhiwa kwa kudumu; ripoti za ubora zinazotolewa kiotomatiki; uchambuzi wa mwenendo na onyo mapema kwa upotovu.<\/p>\n\n\n\n

 Q9: Ni faida gani kuu ikilinganishwa na vituo vingine vya kuchanganya vya aina hiyo?<\/strong><\/p>\n\n\n\n

A:<\/p>\n\n\n\n

Ubora wa Mchanganyiko: <\/strong>Jiometri ya upanga iliyopatiwa hati miliki inahakikisha koefishienti ya utofauti wa mchanganyiko \u22640.75%.<\/p>\n\n\n\n

2. Uhakika wa Kikundi: <\/strong>Mchakato wa kupima katika hatua tatu unaboresha usahihi kwa 30% ikilinganishwa na mifumo ya kawaida.<\/p>\n\n\n\n

3. Ufanisi wa Nishati: <\/strong>Hutumia 15\u201320% nguvu kidogo<\/strong> kuliko wastani wa sekta.<\/p>\n\n\n\n

4. Vipengele vya Akili:<\/strong> Ufuatiliaji wa mbali, arifa za matengenezo ya utabiri, na muunganisho kamili wa kidijitali.<\/p>\n\n\n\n

5. Mtandao wa Huduma: <\/strong>Msaada wa kiufundi wa ndani masaa 24 kila siku, upatikanaji wa vipuri vya OEM, na programu za mafunzo kamili.<\/p>\n\n\n\n

—<\/p>\n\n\n\n

3. Usaidizi na Huduma<\/strong><\/h2>\n\n\n\n

 3.1 Nyaraka<\/strong><\/p>\n\n\n\n

\u2013 Michoro kamili ya uhandisi (PDF & CAD)<\/p>\n\n\n\n

\u2013 Mchoro wa kielektriki na wa majimaji<\/p>\n\n\n\n

\u2013 Maktaba ya video za uendeshaji na matengenezo<\/p>\n\n\n\n

\u2013 Katalogi ya vipuri vya OEM<\/p>\n\n\n\n

 3.2 Usaidizi wa Kiufundi<\/strong><\/p>\n\n\n\n

\u2013 Ushauri maalum wa mhandisi<\/p>\n\n\n\n

\u2013 Usimamizi wa ufungaji mahali pa kazi<\/p>\n\n\n\n

\u2013 Mafunzo ya vitendo kwa waendeshaji<\/p>\n\n\n\n

\u2013 Nambari ya dharura ya huduma, saa 24\/7<\/p>\n\n\n\n

 3.3 Huduma za Ongezeko la Thamani<\/strong><\/p>\n\n\n\n

\u2013 Ufuatiliaji wa Mbali: Dashibodi za utendaji wa kiwanda kwa wakati halisi.<\/p>\n\n\n\n

\u2013 Mipango ya Matengenezo ya Kuzuia: Ratiba zilizobinafsishwa kulingana na uzalishaji wako.<\/p>\n\n\n\n

\u2013 Programu za Uboreshaji: Sasisho za programu na chaguo za ukarabati wa vifaa.<\/p>\n\n\n\n

\u2013 Ugavi wa Vifaa Halisi: Uhakikisho wa usafirishaji wa haraka wa vipengele vya OEM.<\/p>\n\n\n\n

—<\/p>\n\n\n\n

Wasiliana nasi kwa nukuu ya kina au ushauri wa kiufundi<\/strong><\/p>\n\n\n\n

[Maelezo ya Mawasiliano ya Kampuni Yako]<\/p>","protected":false},"excerpt":{"rendered":"

1. Vipimo vya Kiufundi vya Msingi 1.1 Kitengo cha Kuchanganya \u2013 Mfano: Mchanganyaji wa Shafti Mbili wa Hatua ya Kulazimisha JS3000 \u2013 Uwezo wa Kina: lita 3,000 (3 m\u00b3) \u2013 Uzalishaji wa Juu wa Kina: 180 m\u00b3\/h [\u2026]<\/p>","protected":false},"author":2,"featured_media":981,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[24],"tags":[],"product-model":[46],"class_list":["post-980","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-applications","product-model-hzs180"],"acf":[],"_links":{"self":[{"href":"https:\/\/txmixing.com\/swa\/wp-json\/wp\/v2\/posts\/980","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/txmixing.com\/swa\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/txmixing.com\/swa\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/txmixing.com\/swa\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/txmixing.com\/swa\/wp-json\/wp\/v2\/comments?post=980"}],"version-history":[{"count":1,"href":"https:\/\/txmixing.com\/swa\/wp-json\/wp\/v2\/posts\/980\/revisions"}],"predecessor-version":[{"id":982,"href":"https:\/\/txmixing.com\/swa\/wp-json\/wp\/v2\/posts\/980\/revisions\/982"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/txmixing.com\/swa\/wp-json\/wp\/v2\/media\/981"}],"wp:attachment":[{"href":"https:\/\/txmixing.com\/swa\/wp-json\/wp\/v2\/media?parent=980"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/txmixing.com\/swa\/wp-json\/wp\/v2\/categories?post=980"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/txmixing.com\/swa\/wp-json\/wp\/v2\/tags?post=980"},{"taxonomy":"product-model","embeddable":true,"href":"https:\/\/txmixing.com\/swa\/wp-json\/wp\/v2\/product-model?post=980"}],"curies":[{"name":"mp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}