1. Tushen ƙididdigar ƙarfin samarwa na ka'ida
A matsayin zaɓi na gama gari ga ƙananan da matsakaitan ayyukan injiniya, ƙarfin samarwa na alama na Masana'antar haɗa siminti HZS50 shi ne mita kubik 50 a kowace awa. Wannan ƙimar ka'idance an ƙididdige ta ne bisa ga waɗannan yanayi na madaidaici:
Muhimman sigogi na saitawa:
– Samfurin babban na'ura: JS1000 mai sanduna biyu na tilastawa Na'urar haɗawa
– Adadin fitarwa: lita 1000 (mita kubik 1)
– Zangon aiki: 72 daƙiƙu/lokaci
– Adadin zagaye na ka'ida: sau 50 a kowace awa
– Iyawar samarwa mafi girma a ka'ida: mita kubik 50 a kowace awa
Sai dai, a cikin ainihin yanayin samarwa, sau da yawa yana da wahala a cimma wannan ƙimar ta ka'ida. An nazarci manyan dalilan kamar haka.
2. Binciken muhimman abubuwan da ke shafar ainihin ƙarfin samarwa
(1) Inganta nauyin aiki na kayan aiki
Domin tabbatar da aiki mai dorewa da kwanciyar hankali na Kayan aiki kuma don kauce wa tsagewa fiye da kima, yawancin kamfanoni suna amfani da dabarar rage nauyin aiki:
| Yanayin Aiki | Kowane samarwa | Zagaye a kowace awa | Ƙarfin samarwa na ka'idah m³/h | Lokuta da ya dace |
| Cike da kaya | 1.0 m³ | ninki hamsin | 50 | Kololuwar samarwa ta ɗan gajeren lokaci |
| Inganta nauyi | 0.9 m³ | ninki hamsin | 45 | Samarda na gargajiya |
| Karamin nauyi | 0.8 m³ | ninki hamsin | 40 | Masana'antu masu adana albarkatu |
(2) Tasirin ingancin tsara jadawalin sufuri
Tsara jadawalin tankunan siminti muhimmin abu ne da ke shafar ƙarfin samarwa:
– Lokacin loda: matsakaicin mintuna 3–4 ga kowace motar dakon kaya
– Lokacin juyawar mota: ciki har da dukkan tsarin shiga wurin, auna nauyi, loda kaya, da barin wurin
– Tazarar jadawali: Tazarar tsakanin haɗin motocin kusan mintuna 1-2 ce
– Ainihin lokacin aiki mai tasiri: Saboda haka, an rage shi zuwa mintuna 45–50 a kowace awa
(3) Taƙaitaccen bayanin sauran abubuwan da ke tasiri
| Rukunin abin la'akari | Tasiri na musamman | Asarar ƙarfin da ake tsammani |
| Samfurin albarkatun ƙasa | Jinkirin ɗorawa | 5% |
| Kula da kayan aiki | Lokacin dakatawa da lokacin tsabtacewa | 5-15% |
| Gudanar da Ma'aikata | Ingancin haɗin gwiwa da ƙwarewar aiwatarwa | 3-8% |
| Abubuwan yanayi | Tasirin zazzabi da danshi | 2-5% |
3. Takaitaccen bayanan ainihin ƙarfin samarwa
| Sharuddan samarwa | Zangon fitarwa na awa-awa | Fitarwa ta yau da kullum (awanni 8) | Lokuta da ya dace |
| Jihar mafarki | 40-45 m³/h | 320-360 m³ | Sabbin kayan aiki, tsara jadawali mafi inganci |
| Samarda na gargajiya | 30-35 m³/h | 240-280 m³ | Sharuddan gina gine-gine na gabaɗaya |
| Jihar rashin inganci | 20-25 m³/h | 160-200 mita murabba'i | Tsofaffin kayan aiki da rashin isasshen gudanarwa |
4. Tsarin inganta ƙarfi da tasirin aiwatarwa
(1) Tsarin inganta kayan aiki
– Inganta tsarin haɗawa
– Yi amfani da na'urorin ragewa masu aiki sosai don rage lokacin samarwa zuwa daƙiƙa 65
– Sanya tsarin sa ido na reza mai haɗawa don rage lokacin dakatawa
– Sakamakon da ake tsammani: Ƙara ƙarfin samarwa da 10–15%
– Inganta tsarin isarwa
– Inganta saurin bel ɗin mai ɗaukar kaya kuma rage lokacin ɗorawa
– Sakamakon da ake tsammani: Ƙara ƙarfin samarwa da 5-8%
(2) Inganta kula da samarwa
– Tsarin aikawa da motoci
– Aiwatar da tsarin loda alƙawura
– Kafa dandamali na sa ido kan motoci a ainihin lokaci
– Inganta kwararar zirga-zirga a shafin
– Sakamakon da ake tsammani: Rage lokacin jira da 30%
– Inganta shirin samarwa
– Aiwatar da shirin samar da kayayyaki a gaba
– Kafa tsarin gargaɗin jerin kayan ajiya
– Sakamakon da ake tsammani: Ƙara amfani da kayan aiki da kashi 20%
(3) Horar da ma'aikata da sarrafa kansa
– Horon ƙwarewar sana'a ga masu aiki
– Gabatar da tsarin sarrafawa ta atomatik
– Aiwatar da tsarin kulawa ta rigakafi
– Tasirin da ake tsammani: Inganta inganci gabaɗaya da kashi 15–20%
5. Karshe da Shawarwari
Zangon ainihin ƙarfin:
– Ingantaccen daidaito: mita kubik 40–45 a kowace awa
– Matakin Samarwa na Al'ada: mita kubik 30-35 a kowace awa
– Karamin Iyawar Tabbaci: mita kubik 25 a kowace awa
Shawarwarin haɓakawa:
1. Ingantawa na Ƙanƙanin Lokaci: Mayar da hankali kan inganta tsarin rarrabawa da gudanar da kulawa don ƙara ƙarfin aiki da kashi 15–20%.
2. Tsare-tsaren Matsakaici-Lokaci: Sabunta fasahar kayan aiki don ƙara ƙarfin aiki zuwa mita kubik 35–40 a kowace awa.
3. Ci gaban dogon lokaci: Idan buƙata ta ci gaba da ƙaruwa, ana ba da shawarar a yi la'akari da haɓakawa zuwa wani HZS75 raka'a ko ɗaukar tsarin tashoshi biyu na layi-layi Saiti.
Lura:
– Ƙarin ƙarfin ya kamata ya danganta ne da aiki lafiya na kayan aiki.
– Ya kamata a yi la'akari da abubuwan tallafi kamar faɗaɗa wutar lantarki da ƙuntatawar wuri.
Ana ba da shawarar yin kimantawa ta ƙwararru kafin a tsara shirin haɓakawa na musamman.
Ta hanyar Tongxin Inji‘haɓakawa ta fasaha, HZS50 Masana'antar haɗa siminti zai iya cimma aiki mai inganci kusa da iyawarsa ta ka'ida, yana samar da fa'idodin tattalin arziki mafi girma ga kamfanonin siminti mai shirye.
