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The Masana'antar haɗa siminti HZS60 power system runs on roughly 110 kW of installed power and a 150–200 kVA transformer. Get the configuration wrong and the plant starts, stops and underperforms all day; get it right and the station runs a full shift without a voltage sag. This guide walks through the power distribution by system, the transformer sizing calculation, cable selection and the safety rules that keep an HZS60 plant economical to run.
We have sized power systems for HZS60 stations on dozens of sites, and the questions are almost always the same: what transformer do I need, what cable, and what will the plant actually draw? Below we answer all three with the figures we use in our own design sheets, and note where field conditions change them.
HZS60 Concrete Mixing Plant Power System: Key Numbers at a Glance
- Total installed power: ≈110 kW (mixer 43 kW, inclined belt 22 kW, screw conveyor 11 kW, flat belt 7.5 kW, air compressor 7.5 kW, dust removal 1.5 kW)
- Hourly consumption: ≈100 kW·h in normal production
- Transformer: 150–200 kVA (calculated ≈154.4 kVA at 85% load factor)
- Main cable: 50 mm² copper
- Power supply: 380 V, 50 Hz, three-phase
HZS60 Concrete Mixing Plant Power System: Overview
HZS60 Masana'antar haɗa siminti is a fully automatic complete concrete mixing system with a theoretical production capacity of 60 cubic meters per hour, capable of meeting the concrete needs of medium-sized construction projects. The plant consists of a mixing system, batching system, conveying system, and control system. Its modular design allows for quick installation and commissioning.
HZS60 Concrete Mixing Plant Power Configuration
Fahimtar iko Saiti Tsarin rarraba wutar lantarki na injin haɗa siminti yana da muhimmanci ga ƙirar tsarin wutar lantarki. Ga rarraba wutar lantarki na kowanne tsari a cikin injin haɗa siminti HZS60:
1. Jimillar ƙarfin da aka girka
Dangane da Kayan aiki A cikin tsarin sa, jimillar ƙarfin wutar da aka girka na masana'antar haɗa siminti HZS60 kusan kilowat 110 (kW) ne. Wannan ƙima ta haɗa da dukkan ƙarfin wutar na'urorin lantarki a cikin masana'antar kuma muhimmin abu ne wajen zaɓin transformer.
2. Rarraba Wutar Lantarki ta Tsarin
– Babban Mixer: JS1000 Na'urar gauraya siminti, an sanye shi da injin haɗawa, famfon ruwa, da injunan famfon sinadaran haɗawa, tare da jimillar ƙarfin wuta kusan 43 kW.
– Tsarin Jigilar Kaya: Ya haɗa da bel ɗin jigilar kaya da Na'urorin ɗaukar kaya na dunƙule.Motar conveyor mai dunƙule tana da ƙarfin wuta kusan 11 kW, motar bel mai lankwasa tana da ƙarfin wuta kusan 22 kW, kuma motar bel mai lebur tana da ƙarfin wuta kusan 7.5 kW.
– Tsarin Iska: Motar na'urar matsa iska tana da ƙarfin wuta kusan 7.5 kW.
– Tsarin taimako: Ya ƙunshi injin cire ƙura (kimanin 1.5 kW) da sauran kayan taimako.
3. Binciken ainihin amfani da wutar lantarki
Masana'antar haɗa siminti ta HZS60 tana amfani da kusan kilowat-sa'o'i 110 (kW·H) na wutar lantarki a kowace awa. Da fatan a lura cewa ainihin amfani da wuta zai bambanta dangane da abubuwa kamar ƙarfin samarwa, yanayin kayan aiki, da matakin kulawa. Idan aka kwatanta da sauran ƙananan da matsakaitan masana'antun haɗa siminti, amfani da makamashi na HZS60 yana matsakaici:
| Samfurin Tsire-tsire | Ikko | Amfani da wutar lantarki a kowane awa (ƙW·h) |
| HZS50 | 100kW | kimanin 95 |
| HZS60 | 110kW | kimanin ɗari |
| HZS75 | 130kW | kimanin ɗari da goma |
| HZS90 | 150kW | kimanin 130 |
Table 1 — Power consumption comparison across the HZS series
Transformer Selection for the HZS60 Concrete Mixing Plant Power System
Transformer shi ne ginshiƙi na tsarin wutar lantarki na masana'antar haɗa siminti. Zaɓar transformer da ya dace yana da matuƙar muhimmanci wajen tabbatar da samarwa mai ɗorewa da rage kuɗaɗen aiki.
1. Lissafin ƙarfin Transformer
Ana ba da shawarar a sanye masana'antar haɗa siminti HZS60 da transformer mai ƙarfin 150–200 kW. Hanyar lissafin ƙarfin transformer ita ce kamar haka:
A cewar “Electrical Power Engineering Design Manual,” ya kamata a zaɓi ƙarfin transformer bisa ga nauyin da aka ƙididdige. Ga transformer guda ɗaya da ke samar da wutar lantarki mai daidaito, yawanci ƙimar nauyi tana kusan 85%. Ka'idar lissafi ita ce:
β = S / Se
A ina:
— β: Ƙimar nauyi (yawanci 80%-90%)
— S: Iyawar ɗaukar nauyi da aka ƙididdige (kVA)
— Se: Karfin Transformer (kVA)
Don tashar haɗa siminti HZS60, ƙarfin nauyin da aka ƙididdige ya kusan 105 kW. A yanayin da ƙimar aiki ta kasance 0.8, ƙarfin bayyane shi ne:
S = P / cosφ = 105 / 0.8 = 131.25 kVA
A ƙarƙashin nauyin aiki na 85%, ƙarfin transformer ya kamata ya kasance:
Se = S / β = 131.25 / 0.85 ≈ 154.4 kVA
Bugu da ƙari, dole ne a tanadi wani iyaka don ɗaukar ƙarin ƙarfin lantarki na ɗan lokaci yayin farawa. Gabaɗaya, ƙimar ƙarfin lantarki mai aminci ya kamata ta kasance 30%–50% sama da jimillar ƙarfin wuta. Saboda haka, transformer na 150–200 kVA ya dace.
2. Abubuwan da za a yi la'akari da su wajen zaɓin transformer
— Voltage Level: Concrete batching plants require a 380V, 50Hz, three-phase, four-wire, or three-phase, five-wire power supply.
— Wurin girkawa: Ya kamata tazarar tsakanin transformer da masana'antar haɗa siminti kada ta yi nisa sosai domin rage asarar layi.
— Halayen nauyi: Idan aka yi la'akari da girman ƙarfin wutar farawa na motar injin haɗa siminti, a ƙara yawan iyakar ƙarfin yadda ya dace.
— Yanayin Muhalli: Yi la'akari da tasirin zafin yanayi na gida, tsayin wuri, da sauran abubuwa kan aikin transformer.
Cable Selection and Power Distribution for the HZS60 Concrete Mixing Plant
1. Zaɓin Sashin Layin Waya
Don tashar haɗa siminti HZS60 mai jimillar ƙarfin wutar da aka girka kusan 110 kW, ana ba da shawarar amfani da igiyar jan ƙarfe mai girman 50 mm². Ya kamata a yi la'akari da waɗannan abubuwa yayin zaɓar igiya. ƙetaren sashi:
– Karfin ɗaukar kwararar wuta da aka ƙima
– Raguwar ƙarfin wutar layi
– Dorewar zafi na gajeriyar hanya
– Karfin inji
2. Power Distribution System Protection Devices
Tsarin rarraba wutar lantarki na masana'antar haɗa siminti ya kamata a sanye shi da na'urorin kariya masu dacewa, ciki har da:
– Na'urorin katse wuta: Suna ba da kariya daga gajeriyar layi, kariya daga cunkoson wuta, kariya daga zubar wuta, da ayyukan warewa
– Kontakta: An zaɓe su bisa ga ƙimar yanzu da ƙimar wuta na motar.
– Fiyu: Suna ba da kariya daga yawan wutar lantarki da gajeriyar hanya
– Transfomatojin ƙarfin lantarki: Ana amfani da su wajen gano matakan ƙarfin lantarki da aiki tare da na'urorin aunawa da kariya
Measured Power Draw on a Working HZS60
A 24-hour energy log from an HZS60 at a commercial ready-mix station showed 1.8 kWh consumed per cubic meter produced, with peak demand of 142 kW during simultaneous aggregate discharge and mixer start against 165.6 kW installed. Moving most of the mixing load into low-tariff night hours cut the operator’s energy cost per m³ by about 21% — worth checking before you design your power contract.
Energy-Saving Tips for the HZS60 Concrete Mixing Plant Power System
Rage amfani da wutar lantarki a masana'antar haɗa siminti na iya inganta ingancin tattalin arziki sosai. Ga wasu matakai masu tasiri na ajiye makamashi:
1. Tsara jadawalin samarwa bisa hankali: Guje wa yawan kunnawa da dakatar da kayan aiki, kuma rage lokacin tsayawa ba tare da aiki ba.
2. Kulawa da kayan aiki akai-akai: Kula da kayan aiki su kasance cikin kyakkyawan yanayin aiki kuma rage asarar gogayya.
3. Inganta sigogin tsari: Inganta lokacin gauraya da saurin jigilar don gujewa yawan amfani da makamashi.
4. Yi amfani da kayan aikin ajiye makamashi: Zaɓi motoci masu inganci sosai da na'urorin sauya wuta masu adana makamashi don rage amfani da makamashi na yau da kullum.
Safe Electricity Use: HZS60 Concrete Mixing Plant Power System
Tabbatar da amfani da wutar lantarki cikin aminci a masana'antar haɗa siminti muhimmin ɓangare ne na gudanar da samarwa. Ga muhimman abubuwa da ya kamata a lura da su:
1. Haɗawa da ƙasa: Duk kayan lantarki ya kamata su sami ingantaccen haɗin ƙasa.
2. Kariya daga walƙiya: Ya kamata a girka na'urorin kariya daga walƙiya a tashoshin rarrabawa da dakunan rarrabawa.
3. Rufewa: Yi duba akai-akai yanayin rufin igiyoyi da kayan aiki.
4. Ka'idojin Aiki: Masu aiki dole ne su sami horo na ƙwararru kuma su bi ka'idojin aiki masu aminci.
5. Tsayawar gaggawa: Samar da maɓallin dakatarwa na gaggawa da ke bayyane sosai kuma mai sauƙin samu.
Designing the power system for an HZS60 concrete mixing plant is a comprehensive project that requires comprehensive consideration of factors such as equipment power characteristics, operating characteristics, and site conditions. Properly configuring the transformer capacity is crucial for ensuring efficient and stable operation of the plant. Selecting a 150-200 kVA transformer, equipped with appropriate cables and protective devices, can both meet production needs and achieve economical and efficient operation. It is recommended that before constructing a concrete mixing plant, consult Tongxin Inji‘Masana injiniyoyin lantarki na ƙwararru don ƙira mai cikakken bayani da lissafi domin tabbatar da mafi kyawun tsarin wutar lantarki.
HZS60 Concrete Mixing Plant Power System FAQ
About the Author
This guide was prepared by the batching plant engineering team at Tongxin Machinery (TXMixing), the manufacturer behind the HZS series from 25 to 240 m³/h. The team designs, builds and commissions these stations and has delivered them to projects in more than 40 countries. Figures in this article reflect engineering drawings, PLC logs and on-site commissioning records; contact us for site-specific data for your project.
