A matsayin wakili na kayan aikin samar da siminti na matsakaicin girma, tsarin saiti na sigogin fasaha na JS1000 Masana'antar haɗa simintiYana shafar aikin kayan aiki kai tsaye, ingancin samarwa, da kuɗaɗen gudanarwa. Daidaita ƙarfin wuta da zaɓin transformer yadda ya kamata ba wai kawai yana tabbatar da aiki mai daidaito ba, har ma yana rage amfani da makamashi sosai da inganta dawowar zuba jari. Wannan labarin yana ba da cikakken nazari kan sigogin fasaha na JS1000 Na'urar gauraya siminti ,tare da shawarwarin zaɓi na ƙwararru da mafita na saitawa.
I. Cikakkun muhimman sigogi na Masana'antar Hada-hadar JS1000
1.1 Mahimman Ma'aunin Fasaha
Alamomin ƙarfin samarwa:
– Ƙarfin aiki na ka'ida: 50-60 m³/h
– Ƙarfin Fitarwa: 1000 L/a kowane jerin
– Ƙarfin ciyarwa: 1600 L
– Lokacin zagayowar aiki: 72 s
– Matsakaicin aiki na shekara: 45-50 m³/h
Cibiyoyin Tsari:
– Samfurin Mai Gudanar da Mixer: JS1000 nau'in tilasta mai sandar kwance biyu
– Saurin ɗaga kwano: 18-20 m/min
– Tsayin zubewa: 3.8-4.2 m
– Girman gaba ɗaya na tsarin: Tsayi × Faɗi = 25 × 20 m (Samfurin asali)
II. Cikakken nazarin tsarin ƙarfin wuta
2.1 Tsarin Jimillar Ikko
Jimillar ƙarfin tashar haɗawa ta JS1000 yawanci tana tsakanin 90–110 kW, an rarraba shi kamar haka:
Saitin wutar kayan lantarki na babba:
Mai masaukin Mixer: 2 × 18.5 kW = 37 kW
– Nau'in Tuƙi: Tuƙi Mai Motar Biyu
– Hanyar Farawa: Farawa da Volti Mai Rahusa ta Star-Delta
– Matakin kariya: IP55
2. Motar ɗagawa: 7.5 kW
– Saurin ɗaga kaya: 18 m/min
– Ƙimar Tsaro: 1.5x kariya daga nauyi fiye da kima
3. Motar famfon ruwa: 3 kW
– Adadin kwarara: 80 L/min
– Matsa lamba: 0.6 MPa
4. Mai ɗaukar kaya na dunƙule: 11 kW × 2 = 22 kW
– Ƙarfin jigilar kaya: 80 t/h
– Nesa na isarwa: 8-12 m
5. Wani ƙarin iko na taimako:
– Tsarin Pneumatic: 5.5 kW
– Tsarin Sarrafawa: 3 kW
– Tsarin Haske: 2 kW
2.2 Lissafin Ikko da Shawarwarin Zaɓi
Abubuwan da za a yi la'akari da su game da abin da ya shafi lokaci guda:
– Mafi girman ƙarfin aiki a lokaci guda: 95 kW
– Aka ba da shawarar jimillar iko Saitin: 120 kW
– Ƙimar wuta: 0.85
– Ginin buƙata: 0.8
Shawarwari kan zaɓin kebul:
– Babban kebul: 3 × 70 + 1 × 35 mm² kebul na tagulla
– Kebul na Sarrafawa: Ma'aurata Mai Nauyi da An Nade
– Tsarin Haɗawa da Kasa: Elektroda na Haɗawa da Kasa Mai Zaman Kanta, Jirgin Kasa ≤ 4 Ω
III. Jagoran Zaɓin Transformer
3.1 Lissafin ƙarfin transformer
Babban Ka'idar Lissafi:
Jimillar Ike Mai Gani = Jimillar Ike Mai Aiki / Faktorin Ike
= 120 kW / 0.85 = 141 kVA
Abubuwan la'akari:
– Tasirin Farkon Lamba: 2.5-3x Lamba da aka Nufa
– Bukatun faɗaɗa nan gaba: Ajiye ribar 20%
– Gyaran Zazzabi na Muhalli: Ragewa saboda yanayi mai zafi
An ba da shawarar ƙarfin transformer:
– Mafi ƙarancin saiti: 160 kVA
– Saitin da ake ba da shawara: 200 kVA
– Mafi kyawun saitin: 250 kVA
3.2 Zaɓin nau'in transformer
Fasalolin Transformer da aka nutsa cikin mai:
– Zangon Iyawa: 30-2500 kVA
– Fa'idodi: Farashi mai rahusa, Kulawa mai sauƙi
– Rashin fa'ida: Yana buƙatar kariya ga ramukan mai
Fasalolin Transformer na busasshe:
– Zangon Iyawa: 30-2500 kVA
– Fa'idodi: Kyakkyawan juriya ga wuta, Sauƙin girkawa
– Matsaloli: Farashi mai tsada, Mai saurin tasiri daga muhalli
Shawarwarin Zaɓi:
– Sharuɗɗan Gabaɗaya: Zaɓi Transformer na S11 Series da aka nutsa cikin mai
– Bukatun Muhalli Masu Tsanani: Zaɓi Transformer na Nau'in Bushe na Jerin SCB10
– Muhallai na Musamman: Zaɓi Kayayyaki masu Matakin Karewa IP54 ko Sama
IV. Saitin Tsarin Sarrafa Wutar Lantarki
4.1 Saitin Kabineti na Sarrafawa
Manyan Sassa:
– Babban Na'urar Katse Wuta: Na'urar Katse Wuta ta Akwatin Salo mai 250 A
– Kontakta: Kontakta na AC na Jerin LC1
– Relay na zafi: Tsaron nauyi fiye da kima na jerin LRD
– Mai sarrafa PLC: Siemens S7-1200 Series
– Hanyar haɗin Dan Adam da Injin: Allon taɓawa mai launi inci 10
4.2 Ayyukan sarrafa kansa
Muhimman Ayyukan Sarrafawa:
– Sarrafa Haɗa-haɗa Ta Atomatik
– Daidaita Daidaiton Auna
– Gano Kuskure da Kansa
– Rubuta Bayanan Samarwa
V. Shawarwarin Saitin Ajiye Makamashi
5.1 Mafita na Ajiye Makamashi na Motoci
Amfanin Motoci masu Inganci Mai Kyau:
– Matakin Ingancin Amfani da Makamashi: IE3 ko sama
– Inganta Inganci: 3-5%
– Lokacin dawowar zuba jari: Shekaru 1-2
5.2 Gyaran Faktorin Ikko
Lissafin Iyawar Biyan diyya:
– Manufa Faktorin wuta: sama da 0.95
– Ƙarfin diyya: 50 kvar
– Hanyar Sarrafawa: Canjin Atomatik
Maganin Saitin:
– Kabin ɗin Biyan Lada: Jerin GGJ
– Kapasitoci: Jerin BSMJ
– Reaktori: Daidaitaccen Adadin Reaktansi 7%
VI. Muhimman abubuwa na girkawa da gyaran kurakurai
6.1 Bukatun Girkawa na Wutar Lantarki
Haɗin wutar lantarki:
– Volti na wutar lantarki: 380 V ± 5%
– Yawan maimaituwa: 50 Hz ± 0.5 Hz
– Raguwar Volti: ≤ ±5%
Tsarin haɗawa da ƙasa:
– Tsarin haɗawa da ƙasa: Tsarin TN-S
– Juriya ta ƙasa: ≤ 4 Ω
– Karewa daga walƙiya: Karewa daga walƙiya ta biyu
6.2 Abubuwan Cire Kuskure da Gwaji
Gwajin lantarki:
– Gwajin juriya ta rufi: ≥ 1 MΩ
– Gwajin juriya ta ƙasa: ≤ 4 Ω
– Daidaiton Volti: ≤ 2%
– Gwajin Na'urar Kariya: Aiki Mai Dogaro
VII. Gudanar da Aiki da Kulawa
7.1 Abubuwan Dubawa na Kullum
Binciken Tsarin Wutar Lantarki:
– Zazzabi haɗin kebul
– Matsayin Katsewar Zagaye
– Lambobin Kontaktor
– Saitunan Na'urar Kariya
Binciken Tsarin Injin:
– Sautin Aiki na Motar
– Zafin Zobe Mai ɗaukar Kari
– Matsin bel
– Matsayin Aiki na Tsarin Shafawa
7.2 Shirin Kulawa na Yau da Kullum
Kula na wata-wata:
– Tsaftace ƙura a cikin kabad na wutar lantarki
– Duba rufin kebul
– Ayyukan Kare Gwaji
– Rubuta Bayanan Ayyuka
Gyaran shekara-shekara:
– Binciken haɗin wutar lantarki na cikakke
– Maye gurbin sassa da suka lalace
– Daidaita na'urorin aunawa
– Gwajin Ayyukan Tsarin
VIII. Matsaloli da Magunguna
8.1 Rashin isasshen sarrafa wuta
Alamomi:
– Matsalar kunnawa injuna
– Raguwar Volti mai yawa yayin aiki
– Yawan katsewar na'urorin kariya
Maganin:
– Duba ƙarfin wutar lantarki
– Inganta jerin farawa
– Ƙara diyya ga ƙarfin martani
– Yi la'akari da faɗaɗa ƙarfin na'urar sauya
8.2 Inganta Ingancin Wutar Lantarki
Matsaloli na gama gari:
– Raguwar Volti mai yawa
– Yawan Harmonic
– Karancin Faktorin Wuta
Matakan Ingantawa:
– Sanya na'urorin daidaita ƙarfin wuta
– Sanya na'urorin tacewa
– Inganta Tsarin Biyan Lada
– Inganta Ingancin Haɗin Kasar
Karshe: Tsarin kimiyya yana tabbatar da aiki mai inganci
Saitin sigogi da zaɓin ƙarfin wuta don masana'antar haɗa siminti JS1000 aikin tsari ne mai tsari wanda ke buƙatar cikakken la'akari da aikin kayan aiki, samar da wuta, yanayin muhalli, da sauran abubuwa. Muna ba da shawarar:
1. Zane na ƙwararru: Ƙayyade injiniyoyin wutar lantarki na ƙwararru don tsara tsarin.
2. Inganci a Gaba: Zaɓi kayan wutar lantarki da sassa masu inganci.
3. Yawan Wuta Mai Dacewa: Ajiye isasshen tazara na wuta.
4. Kulawa akai-akai: Kafa ingantaccen tsarin kulawa.
Ta hanyar tsarawa ta kimiyya da gudanarwa mai ka'ida, injin haɗa siminti JS1000 ɗinku zai yi aiki cikin kwanciyar hankali da inganci, yana samar da fa'idodin tattalin arziki mafi girma.
Idan kuna buƙatar cikakkun mafita na fasaha ko shawarwari na keɓaɓɓen saitin, da fatan za ku tuntuɓi Tongxin Inji‘Ƙungiyar fasaha da mu za ta samar da tallafin fasaha na ƙwararru da ayyuka.
