Tongxin Machinery provides high-quality and cost-effective construction equipment, including concrete batching plants and stabilized soil mixing stations. Contact us for customized solutions.
science avenue, shangjie district, Zhengzhou city, henan province
The HZS75 concrete batching plant, as a star product in the field of medium-sized concrete production, is widely used in various construction projects, road and bridge construction, and commercial concrete production due to its excellent performance and stable working characteristics. This article provides a comprehensive analysis of the technical parameters, performance features, and working principles of the HZS75 plant, offering professional technical reference.
1. Detailed Core Technical Parameters
1.1 Basic Performance Parameters
- Theoretical Production Rate: 75 m³/h
- Maximum Discharge Capacity: 1500 L
- Mixing Host Power: 2×30 kW
- Total Power Consumption: Approx. 130-160 kW
- Discharge Height: 3.8 meters
- Weighing Accuracy:
- Aggregate: ±2%
- Cement: ±1%
- Water: ±1%
- Additive: ±1%
1.2 Structural Parameters
- Mixing Host: JS1500 twin-shaft forced mixer
- Batching Machine: PLD2400 type, four compartments
- Cement Silo Capacity: 100 t (optional 50 t/150 t)
- Screw Conveyor: Φ273 mm, conveying capacity 60 t/h
- Belt Conveyor: Bandwidth 800 mm, belt speed 1.6 m/s
1.3 Electrical Parameters
- Control Voltage: AC220V ±10%
- Operating Voltage: AC380V ±10%
- Control Method: Microcomputer automatic control
- Ambient Temperature: -10℃ to +40℃
- Relative Humidity: ≤90%
2. Outstanding Performance Features
2.1 High Production Efficiency
Utilizes twin-shaft forced mixing technology, ensuring short mixing time and excellent homogeneity. Each mixing cycle takes only 60 seconds, with an actual production capacity of 50-60 m³/h, exceeding industry standards by over 10%.
2.2 Precise Weighing System
Equipped with four independent weighing systems:
- Aggregate Scale: Made of 3 mm thick steel plate, durable
- Powder Scale: Fully sealed structure, dust and moisture-proof
- Water Scale: 2.2 kW booster pump for faster water discharge
- Additive Scale: Stainless steel material, corrosion-resistant
2.3 Intelligent Control System
- PLC + industrial computer dual-core control, ensuring stable and reliable operation
- Touchscreen operation with user-friendly interface
- Formula storage function (up to 999 formulas)
- Automatic production data recording, supports USB export
- Remote monitoring function enabling unmanned operation
2.4 Eco-Friendly and Energy-Saving Design
- Fully enclosed structure: Effectively suppresses dust
- Pulse dust removal system: 99.5% dust removal efficiency
- Wastewater recycling system: Zero discharge
- Low-noise design: Operating noise below 75 dB
2.5 Modular Structure
Containerized modular design for quick and easy installation:
- Minimal foundation work: Reduces installation costs
- Easy relocation: Can be moved within 7-10 days
- High scalability: Configurations can be added as needed
3. Detailed Working Principles
3.1 Batching Process
The batching system uses cumulative weighing:
- Aggregate Batching: PLD2400 batching machine proportions materials as set
- Powder Conveying: Screw conveyor transports cement to the weighing hopper
- Liquid Metering: Water and additive pumps accurately measure liquids
3.2 Mixing Process
The mixing host operates on the principle of twin-shaft counter-rotation:
- Mixing Action: Materials undergo convective mixing under the action of mixing blades
- Shearing Action: Counter-rotating shafts create strong shearing forces
- Diffusion Action: Uniform distribution of materials during mixing
3.3 Control System Workflow
- Startup Detection: System automatically checks component status
- Automatic Batching: Materials are weighed according to set formulas
- Feeding and Mixing: Materials are fed into the mixer in sequence
- Discharge and Transport: Automatic discharge after mixing completion
3.4 Safety Protection Mechanisms
- Motor Overload Protection: Automatically detects current abnormalities
- Material Level Alarm: Real-time monitoring of silo levels
- Door Limit Protection: Ensures proper door operation
- Emergency Stop: One-key emergency stop function
4. Technical Advantages Analysis
4.1 Production Efficiency Advantages
Compared to similar products, the HZS75 plant offers:
- 20% shorter mixing time
- 15% lower energy consumption
- 30% reduced maintenance costs
- 5-year longer service life
4.2 Quality Control Advantages
- 50% higher weighing accuracy
- 98% concrete homogeneity
- 100% strength assurance rate
- ±10 mm slump control
4.3 Operation and Maintenance Advantages
- High automation, reducing operators by 50%
- Self-diagnosis of faults, cutting repair time by 70%
- Modular design for easy part replacement
- Remote maintenance with timely technical support
5. Application Fields
5.1 Construction Engineering
Suitable for various building and municipal engineering projects requiring large concrete volumes, meeting peak concrete demands.
5.2 Roads and Bridges
Ideal for large-scale infrastructure like highways, railways, and bridges, ensuring concrete supply quality and stability.
5.3 Commercial Concrete
Perfect for commercial concrete producers, meeting diverse and high-volume production needs.
5.4 Special Projects
Configurable to produce special concretes, such as waterproof or acid-resistant concrete.
6. Purchasing Recommendations
6.1 Configuration Selection Guide
- Basic Configuration: Meets general construction needs
- Standard Configuration: Suitable for commercial concrete production
- Premium Configuration: For special project requirements
6.2 Installation Site Requirements
- Site Area: At least 15m × 15m
- Power Configuration: Transformer above 200 kVA
- Water Supply: 10 tons per hour
- Drainage System: Well-designed drainage facilities
6.3 Investment Return Analysis
Based on standard configuration:
- Equipment Investment: ¥300,000 - 500,000
- Daily Output: 500-600 m³
- Investment Payback Period: 6-8 months
The HZS75 concrete batching plant, with its advanced technical parameters, exceptional performance, and reliable working principles, has become the preferred choice in medium-sized concrete production. Both its technical indicators and practical performance lead the industry.
Choosing the HZS75 plant means not only selecting equipment but also adopting an efficient, energy-saving, and eco-friendly production method. We look forward to collaborating with you to provide the most reliable concrete production solutions for your projects.
If you need more technical details or customized solutions, please contact Tongxin Machinery professional technical team for expert service and support.
