The HZS180 concrete batching plant is an advanced, efficient, and environmentally friendly production system designed for large-scale infrastructure and commercial concrete applications. Its modular design and intelligent control ensure stable and reliable performance.

Key Components and Workflow

The HZS180 integrates multiple synchronized systems:

– Mixing Unit: JS3000 twin-shaft forced mixer with a mixing capacity of 3 cubic meters, suitable for various concrete types.

– Batching System: PLD4800 batcher for precise, independent material metering.

– Weighing System: Fully electronic weighing with an accuracy of ±1% for cement, water, and additives; ±2% for aggregates.

– Conveying System: Aggregates are conveyed using flat, herringbone, or trough belt conveyors; powdered materials are conveyed using LSY screw conveyors.

– Control System: Automated computer control is employed with recipe storage, compensation, process monitoring, and diagnostic capabilities. The control room is equipped with air conditioning, a computer, a printer, and a monitor. – Storage System: Aggregate batching machine and powder tank (standard: 4 x 100t capacity, customizable).

– Pneumatic System: An air compressor and storage tank provide power for the pneumatic components.

– Environmental Protection Equipment: Optional dust collectors, sand and gravel separators, sedimentation tanks, and wastewater recovery systems are available.

Workflow:

Aggregates are precisely weighed by the batching machine and transported to an intermediate silo via a belt conveyor. Simultaneously, cement and fly ash are conveyed via a screw conveyor, while water and admixtures are pumped to their respective metering hoppers. After all materials are precisely measured, they are fed into the mixer for thorough mixing, ultimately producing uniform, qualified concrete.

– Efficiency: Utilizing internationally renowned electrical components and wear-resistant materials, the system boasts a production capacity of up to 180 cubic meters per hour.

– Precision Mixing: Independent weighing and forced mixing ensure consistent quality and strength.

– Intelligent Automation: Reduces labor intensity and improves production efficiency.

Environmental Protection:

The fully enclosed design, centralized dust removal, low-noise equipment, and recovery system minimize pollution.

Application Areas

– Large-scale commercial concrete plants

– High-rise buildings and industrial plants

– Highways, railways, bridges, water conservancy projects, and ports

– Precast concrete plants

The HZS180 offers mature technology, stable performance, and a high degree of automation, making it an ideal solution for high-quality concrete production.