1. Manyan Takaddun Fasaha
1.1 Na'urar Hadawa
– Samfuri: JS3000 Twin-Shaft Forced Action Na'urar haɗawa
– Ƙarfin suna: Lita 3,000 (mita cubic 3)
– Fitowar kololuwa ta ka'ida: 180 m³/h
– Motocin Tuƙi: 2 × 75 kW
– Gudun sandar haɗawa: 33–37 RPM
– Saurin giciye na makali: 1.8–2.2 m/s
– Kayan layi: Baƙin ƙarfe na haɗin chromium mai yawa, ƙarfi ≥ 58 HRC
1.2 Tsarin Auna da Haɗa
| Haɗa Kaya | Yankin Auna | Daidaito na Tsaye | Karkacewar Motsi | Nau'in Sensor |
| Ayyana jimillar nauyi | 0-4000 kg | ±0.5% FS | ±2% | Modulin auna nauyi mai juriya ga tasiri |
| Haɗa siminti | 0-1500 kg | ±0.2% FS | ±1% | Sensar nauyi mai daidaito |
| Ƙarin sinadaran ma'adanai | 0-800 kg | ±0.2% FS | ±1% | Sensar nauyi mai daidaito |
| Tsarin Haɗa Ruwa | 0-600 kg | ±0.5% FS | ±1% | Nauyi da Gudana Yanayi Biyu |
| Haɗa a cikin rukuni | 0-50 kg | ±0.1% FS | ±1% | Tsarin Auna Mai Matukar Daidaito |
1.3 Tsarin Sarrafa Kaya
– Ajiya ta haɗe-haɗe: Jimlar 100 m³ (rumfuna 4 × 25 m³)
– Mai ɗaukar bel mai kwance: Faɗi 1,000 mm, sauri 1.6 m/s, tuki 15 kW
– Mai ɗaukar bel mai lankwasa: Faɗi 1,000 mm, gudu 2.5 m/s, tuki 45 kW, lankwasawa 18°
– Babban ƙarfin jigilar kaya: Tani 900 a kowace awa
– Silos na siminti: 4 × 100 t ƙarfin (na al'ada)
– Mai ɗaukar kaya na dunƙule: Ø325 mm × 9 m, 90 t/h, injin 18.5 kW
– Tsarin Hana Haɗawa: Na'urorin girgiza na iska, matsin aiki 0.6–0.8 MPa
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2. Tambayoyi da ake yawan yi
Q1: Menene ainihin ƙimar samarwa na masana'antar HZS180 a ainihin yanayi? Me ya sa take ƙasa da ƙayyadaddun 180 m³/h?
A: A ƙarƙashin yanayin aiki na yau da kullum, fitarwa mai ɗorewa tana tsakanin 120–130 m³/h. Ragewar daga matsakaicin ƙima na ka'ida ya faru ne saboda:
1. Ingantaccen ƙarfin fitarwa na mixer: Kimanin 90% na ƙarfin da aka ƙayyade na 3 m³.
2. Tsawon Lokacin Zagaye: Zagayen ainihin haɗawa da fitarwa na ɗaukar kimanin daƙiƙa 70–75, kusan 20% da ya fi tsayi fiye da zagayen da ya dace na daƙiƙa 60.
3. Jinkirin Ayyuka: Lokacin da aka ware don sarrafa kayan, tsara jadawalin motoci, da sauran abubuwan dabarun sufuri ya kai kusan kashi 15% na jimillar lokacin samarwa.
Q2: Ta yaya ake kiyaye daidaiton auna nauyi, kuma wane hanyoyin daidaitawa na dogon lokaci ake ba da shawara?
A: An tabbatar da daidaito ta hanyar tsari mai matakai da yawa:
– Kayan aiki: Sel na nauyi masu ƙuduri mai girma (1:3,000), kwandunan auna nauyi masu rataye a wurare uku, da bawulolin iska masu saurin aiki (amsa cikin ƙasa da 0.3 sakan).
– Mafi software: Siffar sifili ta atomatik kafin kowane tarin, da algorithms na daidaita saukewar a ainihin lokaci.
– Gyara: Binciken daidaitawa na kowane kwata, kare na'urorin gano abubuwa daga danshi da girgiza, da shafawa ta kayan inji a lokacin da aka tsara.
Q3: Wadanne matakan kariyar muhalli aka haɗa a cikin masana'antar?
A: The Shuka Ya cika ƙa'idodin muhalli masu tsauri:
– Sarrafa ƙura: Tsari da aka rufe gaba ɗaya, zubar ƙura 99.51 TP3T; fitar ƙura <20 mg/m³ (ya zarce iyakar ƙasa ta 30 mg/m³).
– Sarrafa hayaniya: Rufin sauti a kan mixer (≤75 dB(A) a nisan 1 m); jimillar hayaniyar wurin: ≤65 dB(A) a rana, ≤55 dB(A) a dare; tushe masu rage girgiza suna rage watsawa da 60%.
– Gudanar da Ruwa: Na'urar rarrabe yashi da ƙananan duwatsu tana sarrafa 30–40 m³/h; ƙimar dawo da ruwan aiwatarwa >85%; an tsara ta don babu zubar ruwa.
Q4: Menene bukatun shafin don girkawa?
A:
– Sarari: Mafi ƙanƙanta 50 m (tsayi) × 20 m (faɗi) Filin daidai.
– Gida: Kankare mai ƙarfafa, daraja C30, kaƙƙarfan akalla 500 mm, an tsara shi don ɗaukar nauyin ≥15 t/m².
– Sassan da aka saka: Haƙurin mataki ≤3 mm, haƙurin ɗaga ≤2 mm.
– Magudanan ruwa: ƙaramin gangara na 1%, rami mai zurfin ≥400 mm.
– Abubuwan more rayuwa: tare da Transformer na 400 kVA; samar da ruwa a 0.2–0.4 MPa, kwarara ≥10 m³/h; iska mai matsa lamba a 0.7–0.8 MPa, kwarara ≥1.2 m³/min.
Q5: Nawa ne amfani da wutar lantarki, kuma menene fasalolin ajiye makamashi da aka haɗa?
A:
– Jimillar ƙarfin da aka girka: 280 kW.
– Nauyin Aiki na Al'ada: 180–220 kW, ya danganta da ƙarfin samarwa.
– Fasalolin Ajiye Makamashi: Tsayawa da farawa mai wayo na kayan aikin taimako bisa jadawalin samarwa; injuna masu inganci na ajin IE3 (inganci ≥93%).
Tambaya ta 6: Menene jadawalin kulawa ya ƙunsa?
A:
– Kullum (kowane sa'o'in aiki): Duba wuraren shafawa na mixer (10), fitar da danshi daga tsarin iska, tsabtace na'urorin gano abubuwa.
– Na mako-mako: Duba/daidaita ƙarfafa bel ɗin mai ɗaukar kaya, tabbatar da tazara tsakanin bel da layin (3–5 mm), duba bawuloli.
– Kowane wata: Daidaita tsarin auna nauyi, duba ingancin man hydraulic, duba haɗin wayoyin lantarki.
– Kowane shekara: Duba ko maye gurbin bearings na babban sandar, duba lalacewar liners da blades, cikakken binciken tsarin sarrafawa.
Q7: Menene tsawon rayuwar sabis da kuma lokutan maye gurbin manyan sassa?
A:
– Tsawon Rayuwar Tsari: Shekaru goma sha biyar.
– Blades na haɗawa: 80,000–120,000 tarin (ya danganta da ƙarfin gogewa na siminti).
– Layuka: 60,000–100,000 fakitoci.
– Beringin Babban Shaft: Shekaru 5 ko sama da haka ko awanni 10,000 na aiki.
– Bel ɗin ɗaukar kaya: Shekaru 2–3 (gwargwadon yadda ake amfani da shi).
– Muhimman Sassa na Wutar Lantarki (PLC, da sauransu): Shekaru goma ko sama.
Q8: Ta yaya ake samun ingancin siminti mai daidaito?
A: Ta hanyar sarrafa tsari ta atomatik da bin diddigin bayanai:
– Tsari: Daidaitawa ta atomatik ga bambance-bambancen albarkatun ƙasa; ana sarrafa lokacin haɗawa cikin ±1 sakan.
– Bayanai: An adana kowanne rikodin batch har abada; rahoton inganci ta atomatik; nazarin yanayin canji tare da gargaɗin wuraren bambanci tun da wuri.
Q9: Menene manyan fa'idodi idan aka kwatanta da sauran masana'antun haɗawa?
A:
Ingancin haɗawa: Tsarin siffar wuƙa mai haƙƙin mallaka yana tabbatar da ƙimar bambancin daidaiton gauraya ≤0.75%.
2. Daidaiton Tarin: Tsarin auna na matakai uku yana inganta daidaito da kashi 30% idan aka kwatanta da tsarin da aka saba.
3. Ingantaccen amfani da makamashi: Yana cinye 15–20% ƙarancin ƙarfi fiye da matsakaicin masana'antu.
4. Fasalolin wayo: Kula daga nesa, faɗakarwar gyaran hasashe, da cikakken haɗin dijital.
5. Cibiyar Sadarwa: Tallafin fasaha na cikin gida 24/7, samuwar sassan maye na OEM, da shirye-shiryen horo masu cikakken bayani.
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3. Tallafi da Ayyuka
3.1 Takardun shaida
– Cikakkun zanen injiniya (PDF & CAD)
– Tsarin zanen lantarki da na hydraulic
– Laburaren bidiyo na aiki da kula
– Kundin kayan maye na OEM
3.2 Tallafin Fasaha
– Tuntuɓar injiniya na musamman
– Kula da girkawa a wurin
– Horon aiki kai tsaye ga mai aiki
– Layin gaggawa na sabis, awanni 24 a rana, kwanaki 7 a mako
3.3 Ayyukan ƙara ƙima
– Kula daga nesa: Allunan bayanan aiki na injin a ainihin lokaci.
– Tsare-tsaren Kulawa na Rigakafi: Jadawalin da aka keɓance bisa ga samarwarku.
– Shirye-shiryen Haɓakawa: Sabuntawa na software da zaɓuɓɓukan gyaran kayan aiki.
– Samar da Gaskiya na Sassa: An tabbatar da isar da kayan OEM cikin sauri.
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Tuntube mu don samun cikakken farashi ko shawarwarin fasaha
[Bayanan Tuntuɓar Kamfaninku]
